ar6350p146003e

Install and weld in rear fender front section

Type ar · topic 63.50 · version 0108 · 2006-07-26

Applies to: MODEL 202.0 /1

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 202 (models 0**, 1**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 202 (models 0**, 1**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 202 (models 0**, 1**)

AR63.50-P-1460-03E

Install and weld in rear fender front section

Gap dimensions at hoods, doors and covers

AR60.00-P-0700-01E

Gap dimensions at hoods, doors and covers

AR60.00-P-0700-01EA

Test and adjustment values, gap dimensions at hoods, doors and covers

Number

Designation

Model 202.01/02/033/
12/13

Model 202.07/08/093/
18/19

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

6.0 (+1)

6.0 (+1)

Front door to fender

Dimension "H"

mm

5.0 (+1)

5.0 (+1)

Front door to rear door

Dimension "I"

mm

6.0 (+1)

6.0 (+1)

Front door to roof

Dimension "C"

mm

6.0 (+1)

6.0 (+1)

Rear door to upper side section

Dimension "D"

mm

6.0 (+1)

-

Rear door to lower side section

Dimension "J"

mm

5.0 (0.5)

5.0 (0.5)

Fender to A-pillar

Dimension "Q"

mm

-

-

Front door to rear fender

Dimension "P"

mm

-

-

Fig., see

AR60.00-P-0700-01E

AR60.00-P-0700-01EA

Install and weld in rear fender front section

Special tools

129 589 03 21 00

Feeler gage

Commercially available tools

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

1 Install rear fender front section and fasten with clamping pliers and sheet metal bolts.

2 Adjust gap between rear fender and rear door with aid of feeler gage .

3 MIG weld rear fender front section

Areas: A
B

Install and weld in rear fender front section
Install and weld in rear fender front section
Install and weld in rear fender front section

P63.50-0215-01

P63.50-0216-01

P63.50-0217-01

Install and weld in rear fender front section
Install and weld in rear fender front section

P63.50-0219-01

P63.50-0218-01

4 Weld in rear fender front section with .

Install and weld in rear fender front section
Install and weld in rear fender front section
Install and weld in rear fender front section

P63.50-0220-01

P63.50-0221-01

P63.50-0222-01

Install and weld in rear fender front section

P63.50-0223-01

5 Grind visible MIG welds down flat.

6 Fill rear fender front section with solder in shaded areas and smooth.

7 Clean all remaining welds with wire brush.

Referenced documents