Special tool
201 589 00 51 00
Spot weld cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
P63.50-0202-01
P63.50-0201-01
If the side longitudinal member at the rear is not damaged or can be straightened use original separation point of rear fender. In this case mark separation point with marking template ; for this cut the fuel tank can remain on the vehicle.
1 Mark separation points on rear fender according to new part (dotted lines)
2 Separate sheet metal along marked lines with body saw.
P63.50-0204-01
P63.50-0203-01
3 Expose spot welds and MIG welds and cut out (areas A–D, arrows).
P63.50-0205-01
4 Expose MIG weld and cut out (arrow).
P63.50-0210-01
P63.50-0209-01
5 Grind connection surfaces for mounting new part down to bare metal (shaded areas).
6 Grind spot welding flanges down to bare metal on both sides.
7 Coat insides of spot welding flanges with zinc dust paint.