Replace complete rear fender · ar6350p1400mfa · Mercedes-Benz WIS

AR63.50-P-1400MFA

Replace complete rear fender

09.12.2019

Model	177.0/1/9
Model	247.0/6/7

Modification notes

25.06.2019

Rear door to side wall

Model 247.0

BE60.00-P-1011-01MA

Shown on model 177.0

1	Rear fender

P63.50-4272-06

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Danger	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	 When replacing left rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.
3	Remove rear fender (1).	Model 177.1/9	AR63.50-P-1400-02MFV
		Model 247.0/6/7	AR63.50-P-1400-02MFC
		Model 177.0	AR63.50-P-1400-02MFA
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare rear fender (1).	Model 177.1/9	AR63.50-P-1400-03MFV
		Model 247.0/6/7	AR63.50-P-1400-03MFC
		Model 177.0	AR63.50-P-1400-03MFA
		 Commercially available devices/tools Round wire brush Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
5	Install rear fender (1).	Model 177.1/9	AR63.50-P-1400-04MFV
		Model 247.0/6/7	AR63.50-P-1400-04MFC
		Model 177.0	AR63.50-P-1400-04MFA
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Adjust gap dimensions	AR60.00-P-0700-01MFA
		 Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Hand riveter Wet/dry vacuum cleaner
		Model 247.0/6/7Rear door to side wall	*BE60.00-P-1011-01MA
		Model 247.0/6/7Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	*BE60.00-P-1012-01MA
		Model 247.0/6/7Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 247.0/6/7Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 247.0/6/7Outer tail lamp to side wall	*BE60.00-P-1017-01MA
		Model 247.0/6/7Outer tail lamp to bumper at rear	*BE60.00-P-1018-01MA
		Model 247.0/6/7Outer tail lamp to liftgate	*BE60.00-P-1019-01MA
		Model 247.0/6/7Outside of taillamp to inside of taillamp	*BE60.00-P-1020-01MA
		Model 247.0/6/7Bumper at rear to side wall	*BE60.00-P-1023-01MA
		Model 177.0 Model 177.1/9Bumper at rear to side wall	*BE60.00-P-1023-01JA
		Model 177.0 Model 177.1/9Outside of taillamp to inside of taillamp	*BE60.00-P-1020-01JA
		Model 177.0Outer tail lamp to liftgate	*BE60.00-P-1019-01JA
		Model 177.0 Model 177.1/9Outer tail lamp to bumper at rear	*BE60.00-P-1018-01JA
		Model 177.0 Model 177.1/9Outer tail lamp to side wall	*BE60.00-P-1017-01JA
		Model 177.0 Model 177.1/9Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		Model 177.0 Model 177.1/9Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 177.0 Model 177.1/9Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	*BE60.00-P-1012-01JA
		Model 177.0 Model 177.1/9Rear door to side wall	*BE60.00-P-1011-01JA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		 Feeler gauge	*129589032100
		If a basic body filler is used as an alternative to the restoration of surfaces with body solder,
		
		Apply basic body filler.
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
6	Clean weld joints and sheet metal flange.	 Commercially available devices/tools Round wire brush
7	Remove spark protection blankets.
8	Clean repair area.	 Commercially available devices/tools Wet/dry vacuum cleaner
9	Treat repair areas with primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
10	Seal seam after repair.		AR97.10-P-4000-03MFA
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
11	Paint repair areas and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Supplement cavity preservation		AR97.20-P-1500MFA
13	Install detachable parts in area of repair point.