Install rear fender

AR63.50-P-1400-04MFA

Install rear fender

Model

177.0

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1011-01JA

Rear door to side wall

Dimension "K"

mm

3 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1012-01JA

Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)

Dimension "L"

mm

2 (0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1015-01JA

Liftgate/trunk lid to side wall

Dimension "O"

mm

4,5 (1)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1016-01JA

Liftgate/trunk lid to bumper at rear

Dimension "P"

mm

5,5 (1,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1017-01JA

Outer tail lamp to side wall

Dimension "Q"

mm

1 (+1/-0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1018-01JA

Outer tail lamp to bumper at rear

Dimension "R"

mm

2 (1)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1019-01JA

Outer tail lamp to liftgate

Dimension "S"

mm

3,5 (+1/-0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1020-01JA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,5 (+1/-0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1023-01JA

Bumper at rear to side wall

Dimension "W"

mm

0 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71

1

Install rear fender (1) and fit.

2

Install trunk lid.

3

Install rear bumper.

4

Install left rear lamp.

5

Install door seal.

6

Install lock striker.

7

Check gap dimensions using  feeler gauge and adjust                 .

8

Fix rear fender (1) in place.

9

Remove lock striker.

10

Remove door seal.

11

Remove left rear lamp.

12

Remove rear bumper.

13

Remove trunk lid.

14

Drill rivet holes in rear fender (1) with Ø 6.7 mm (area A1 and A2).

15

Remove rear fender (1).

16

Deburr rivet holes in rear fender (1) and body on both sides.

17

Remove drilling shavings with wet/dry vacuum cleaner.

18

Coat insides of riveted joints with zinc dust paint .

19

Apply sealant to foam part in cross-hatched area (area B1).

20

Sealant to body in cross-hatched area (area B2).

 Observe processing specifications of adhesive.

21

Apply 2-component adhesive to body in cross-hatched area (area C).

 Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

22

Install rear fender (1) and fix in place.

23

Rivet rear fender (1) using rivets with a diameter of 6.5x12.5 (areas D1 and D2).

 Clamping range is between 2 mm and 5 mm.

24

Rear fender (1)   (areas E1, E2, E3 E4, E5, E6 and E7).

25

Rear fender (1)   (area F).

26

Rear fender (1)   (areas H1 and H2).

 Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

27

Face-grind inert gas welds (areas H1 and H2).

28

Tin-plate surfaces on rear fender (1) with body solder or use basic body filler to spackle and grind off (areas H1 and H2).

29

Remove solder residues or grinding dust.