P63.50-2863-11
1 Rear fender
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on repairs to body | All models | |
1 | Remove detachable parts in the repair area | ||
2 | Cover detachable parts remaining in vehicle (area to be repaired). | Tarp (fire-resistant) | |
3 | Separate rear fender (1) | ||
Set of cutting templates | |||
Template | |||
Spot weld milling cutter | |||
Vario Drill WS 91 spot weld removing tool | |||
Round wire brush, braided, dia. 70 mm | |||
Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm) | |||
Drill (electric/pneumatic) | |||
Straight grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
4 | Prepare connection points on body in area of rear fender (1). | ||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill (electric/pneumatic) | |||
Angle grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare new rear fender (1) | ||
Set of cutting templates | |||
Template | |||
Hole punching pliers, 7 mm dia. | |||
Round wire brush, braided, dia. 70 mm | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
6 | Install rear fender (1) | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | |
Clamping pliers | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm) | |||
Manual temporary fastener, dia. 6.4 mm - clamping range 0 to 15 mm, identification color silver | |||
PowerBird blind rivet tool | |||
Inert gas welder | |||
Spot welder | |||
Drill (electric/pneumatic) | |||
Straight grinder (electric/pneumatic) | |||
Angle grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
7 | Clean repair areas | ||
8 | Prime area to be repaired using primer filler | ||
9 | Perform seam sealing after repair | ||
10 | Paint repair areas and adjacent surfaces | ||
11 | Apply additional cavity preservation | ||
12 | Remove tarp from vehicle | Tarp (fire-resistant) | |
13 | Reinstall all detachable parts removed |
164 589 08 23 00
Spot weld milling cutter
Template
Set of cutting templates
164 589 04 23 00
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar6350p140002gy Separate rear fender
- ar6350p140003gy Prepare new rear fender part
- ar6350p140004gy Install rear fender
- ar6350p140006gy Prepare connection points on body in area of rear fender
- ar9710p4000gz Seam sealing following repair
- ar9720p1500gz Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts