Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
Front door to fender | Dimension "H" | mm | 3.5 (–0.5/+1) | ||
Front door to rear door | Dimension "I" | mm | - | ||
Front door to roof | Dimension "C" | mm | - | ||
Rear door to C-pillar | Dimension "T" | mm | - | ||
Rear door to side section, bottom | Dimension "J" | mm | - | ||
Front door to rear fender | Dimension "P" | mm | 3,5 (+1.0/–0.5) | ||
See picture | |||||
BE60.00-P-1003-01E | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | - |
Trunk lid to rear lamp unit | Dimension "M" | mm | - | ||
Rear fender to rear lamp unit | Dimension "U" | mm | 2,5 (0,5) | ||
See picture | |||||
BE60.00-P-1004-01E | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 8,5 (+1) |
Rear-end door to rear fender | Dimension "M" | mm | 3.5 (1) | ||
Rear-end door to taillamp | Dimension "L" | mm | 4 (1) | ||
Rear-end door to bumper | Dimension "S" | mm | 6,5 (–1,5) | ||
Rear-end door to D-pillar | Dimension "Q" | mm | - | ||
See picture | |||||
BE60.00-P-1005-01E | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3,5 (1) |
See picture | |||||
129 589 00 27 00
Bending iron
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2328-06
1 Apply MB body sealant (arrows) on foam parts of B and C-pillar
Remove and replace damaged foam parts.
P63.50-2250-09
2 Install and fit rear fender.
3 Insert rear lamp, install rubber seal and locking eye.
4 Check gaps and adjust
rear fender/taillamps
rear fender/front door
rear fender/liftgate.
Use feeler gage!
P63.50-2333-09
5 Rear fender (areas A - C and G).
P63.50-2335-09
6 Readjust spot welding flange on wheel well with crimping iron.
Bend over spot weld flange analog to undamaged side of vehicle.
7 Weld in rear fender on wheel well with (areas F and G).
P63.50-2338-06
8 Rear fender (areas H-J).
P63.50-2259-06
9 Rear fender (areas M, N and O).
Take breaks while welding in area M to allow the metal to cool down for minimum heat distortion.
10 Rear fender (area D).
11 Weld in rear fender on wheel well with (area F).
12 Drill holes on outer longitudinal member with 6 mm, rivet rear fender and outer longitudinal member with steel/ steel flat head rivets 6 x 14 mm (area E).
P63.50-2265-01
13 Clean weld joints using wire brush.
14 Fill rear fender with body solder in cross-hatched area and smooth.