Install rear fender

AR63.50-P-1400-04GQS

Install rear fender

Model

166.0

with code Z04 (Light armoring)

1

Install rear fender (1), trunk lid, rear door, taillamp and seal and fit.

2

Check and adjust gap dimensions.

3

Fix rear fender (1) in place.

4

Remove trunk lid, taillamp and seal.

5

Drill Ø 6.7 mm rivet holes in rear fender (1) (area L).

6

Countersink rivet holes (area L).

7

Deburr rivet holes am rear fender (1) on both sides.

8

Coat insides of riveted joints with zinc dust paint.

9

Install rubber window spacers from glazing repair kit as spacers on outer rear wheel well at uniform intervals.

10

Apply sealant to outer rear wheel well, C-pillar, D-pillar and foam parts (areas M1, M2, M3 and M4).

11

Install rear fender (1), fit and fix in place.

12

Rivet rear fender (1) with Ø 6.4x14 countersunk head rivets (area Q).

13

Rear fender (1)   (areas R, S, T, W, X, Y and Z).

14

Rear fender (1)   (areas N and V)

15

Rear fender (1)   (areas O, P and U).

 Inert gas weld in intervals, allow to cool down in between to minimize heat distortion (areas O, P and U).

16

Grind inert gas welds down flat on rear fender (1) (areas O, P and U).

17

Clean welds on rear fender (1).

18

Fill surface of inert gas welds on rear fender with filling solder and smooth..

19

Remove shavings using wet/dry vacuum cleaner.