Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model 202.07/08/093/ | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dim. "B" | mm | 6.0 (+1) |
Front door to fender | Dim. "H" | mm | 5.0 (+1) | ||
Front door to rear door | Dim. "I" | mm | 6.0 (+1) | ||
Front door to roof | Dim. "C" | mm | 6.0 (+1) | ||
Rear door to upper side section | Dim. "D" | mm | - | ||
Rear door to lower side section | Dim. "J" | mm | 5.0 (0.5) | ||
Fender to A-pillar | Dim. "Q" | mm | - | ||
Front door to rear fender | Dim. "P" | mm | - | ||
Fig., see | |||||
BE60.00-P-1004-01A | Gap dimension | Tailgate to roof | Dim." E" | mm | 6.5 (0.5) |
Tailgate to D-pillar | Dim. "F" | mm | 13.0 | ||
Tailgate to D-pillar | Dim." G" | mm | 4.5 (1) | ||
Tailgate to rear fender | Dim. "M" | mm | 5.0 (0.5) | ||
Fig., see | |||||
Special tools
202 589 00 37 00
129 589 03 21 00
129 589 00 27 00
Crimping pliers
Bending jig
Feeler gage
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
1 Install rear fender and fit.
2 Fasten rear fender with clamping pliers and sheet metal screws.
3 Install striker for left rear door.
4 Check gap between rear fender and tailgate and between rear fender and rear door and adjust
5 Check taillamp cutout with lamp unit.
6 Tack weld rear fender in connection area of rear pillar, side longitudinal member and taillamp cutout.
7 Weld in rear fender with .
P63.50-0297-09
P63.50-0301-09
P63.50-0306-09
P63.50-0309-06
P63.50-0316-06
8 MIG weld rear fender
Areas: A
B
P63.50-0311-01
P63.50-0310-01
9 Crimp spot welding flange on left wheelhouse with crimping iron.
10 Close spot welding flange on left wheelhouse with crimping pliers.
Crimp spot welding flange in
2-3 operations.
11 Grind visible welds and brazed seams down flat.
12 Fill rear fender and adjacent surfaces with solder and smooth
13 Clean all remaining welds with wire brush.
Referenced documents
- ar6000p070001ea Gap dimensions at hoods, doors and covers