Install rear fender

AR63.50-P-1400-04CX

Install rear fender

Model

204.2

1

Install rear fender (1) liftgate, taillamps and rubber seal and fit.

2

Check and adjust gap dimensions.

3

Fix rear fender (1) in place.

4

Remove liftgate, taillamps and rubber seal.

5

Drill Ø 6.5 mm rivet holes on rear fender (1) (areas A and B).

6

Countersink rivet holes on rear fender (1) (areas A and B).

7

Deburr rivet holes on rear fender (1) and body on both sides.

8

Coat insides of riveted joints with zinc dust paint.

9

Apply 2Kadhesive in crosshatched area (area H).

 Observe pretreatment of bonding surfaces.Observe manufacturer's specifications for drying and processing time of adhesive2K.

10

Install rubber spacers from window installation repair kit at uniform intervals (area C).

11

Apply sealant to outer rear wheelhouse, outer C-pillar and foam rubber parts (areas C, D, E, F and G).

12

Install and fit rear fender (1).

13

Rear fender (1)   (areas M, N, O, P, Q, R and S).

14

Rear fender (1)   (areas J, K and L).

 Perform welding in intervals, allow to cool down in between.
Otherwise heat distortion can occur.

15

Rivet rear fender (1) with Ø 6.4 X 14 Polygrip countersunk-head rivet (areas A1 and B1).

16

Rear fender (1)   (area T).

17

Rear fender (1)   (area U).

18

Grind inert gas weld joints down flat in crosshatched area.

19

Clean weld joints.

20

Fill surfaces on rear fender (1) with solder in area of inert gas welds and smooth.

21

Grind inert gas welds down flat.

22

Clean weld joints.

23

Fill surfaces on rear fender (1) with solder in area of inert gas welds and smooth.

24

Remove grinding and drill shavings using wet/dry vacuum cleaner.