Install rear fender

AR63.50-P-1400-04CC

Install rear fender

Model

204.3

1

Install rear fender (1), trunk lid, left rear lamp unit and rubber seal and fit.

2

Check and adjust gap dimensions.

3

Fix rear fender (1) in place.

4

Remove trunk lid, left rear lamp unit and rubber seal.

5

Drill Ø 6.7 mm rivet holes on rear fender (1) (area O).

6

Remove rear fender (1).

7

Deburr rivet holes on rear fender (1) on both sides.

8

Countersink rivet holes on rear fender (1).

9

Coat insides of rivet connections with zinc dust paint suitable for spot welding.

10

Install rubber window spacers from glazing repair kit as spacers on outer rear wheel well at uniform intervals.

11

Apply sealant to outer rear wheel well and foam parts.

12

Apply 2-component adhesive in cross-hatched areas.

 Observe pretreatment of bonding surfaces. Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

13

Install rear fender (1), fit and fix in place.

14

Rivet rear fender (1) with Polygrip Ø 6.414 countersunk-head rivet (area Q).

15

Rear render (1)   (areas R, S, T).

16

Rear fender (1)   (areas U, V, and W).

 Perform inert gas welding intervals (areas U, V and W).
Otherwise heat distortion can occur.

17

Rear fender (1)   (area R1).

18

Model 204.3
with code P98 (Black Series)
Rear fender (1)   (area T1).

19

Model 204.3
with code P98 (Black Series)
Rear fender (1)   (area T2).

20

Model 204.3
with code P98 (Black Series)
Rear fender (1)  (area T3).

21

Rear fender (1)   (area X2).

 Drill new part in area X2 for plug welding.

22

Rear fender (1)   (area X, X1,Y and Z).

23

Grind inert gas welds down flat.

24

Clean weld joints.

25

Solder surface on rear fender (1) in area of inert gas welds with solder and smooth.

26

Remove grinding and drilling chips with wet/dry vacuum cleaner.