ar6350p140003lf

Prepare new rear fender

Type ar · topic 63.50 · version 0104 · 2018-09-14

Applies to: Model 222

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 222

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 222

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 222

AR63.50-P-1400-03LF

Prepare new rear fender

Model

222

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Prepare new rear fender

1

Model 222.0/1
Mark separating points on rear fender (1) and cut (areas A and B).


Transfer separation points from vehicle.


Shown on 222.0

P63.50-3915-05

Prepare new rear fender

2

Model 222.9
Mark separating points on rear fender (1) and cut (areas E, F and G).


Transfer separation points from vehicle.


Shown on 222.9

P63.50-4006-05

Prepare new rear fender

3

Model 222.9
Grind mating surfaces on rear fender (1) down to bare metal in crosshatched areas.


Sand down spot weld flanges to bare metal on both sides.



4

Model 222.9
Remove grinding dust.



5

Model 222.9
Coat insides of spot weld flanges with zinc dust paint.


Shown on 222.9

P63.50-4007-05

Prepare new rear fender

6

Grind mating surfaces on rear fender (1) down to bare metal in crosshatched areas.


Sand down spot weld flanges to bare metal on both sides.



7

Remove grinding dust.



8

Coat insides of spot weld flanges with zinc dust paint.


Do not coat bonding surfaces with zinc dust paint (area C).
Otherwise adhesion problems may occur.


Observe pretreatment of bonding surfaces.


Shown on model 222.0

P63.50-3916-06

Prepare new rear fender

P63.50-3917-09

Rear fender (1), inside, shown on MODEL 222.0

9

Grind mating surfaces on rear fender (1) down to bare metal in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

10

Remove grinding dust.

11

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surfaces with zinc dust paint (areas D).
Otherwise adhesion problems may occur.

Observe pretreatment of bonding surfaces.