ar6350p140003cc

Prepare new rear fender

Type ar · topic 63.50 · version 0103 · 2018-09-14

Applies to: Model 204.3

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 204 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 204 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 204 (models 3**)

AR63.50-P-1400-03CC

Prepare new rear fender

Model

204.3

Prepare new rear fender

1

Scribe separating point on rear fender (1) and cut (areas L and M).


Model 204.3
with code P98 (Black Series)
Transfer separation point from vehicle.



2

Remove section from rear fender (1).


P63.50-3768-11

Prepare new rear fender

3

Cut out spot welds on lock striker mount (2) (areas N and N1).



4

Drill spot welds in lock striker mount (2) (area N1).



5

Remove locking eye bracket (2).


P63.50-3769-06

Prepare new rear fender

P63.50-3772-07

6

Grind mating surfaces on rear fender (1) down to bare metal in the crosshatched areas.

Model 204.3
with code P98 (Black Series)
Grind end plate on wheel well down to bare metal in area of welded joints.

Sand down spot weld flanges to bare metal on both sides.

7

Coat insides of spot welding flange on rear fender (1) with zinc dust paint suitable for spot welding.

Do not coat bonding surfaces with zinc dust paint suitable for spot welding (areas E, D, F and J).
Otherwise adhesion problems may occur.

Observe pretreatment of bonding surfaces (areas E, D, F and J).