211 589 05 23 00
Set of covers
Cutting templates
Spot weld milling cutter
Welding bead catcher
201 589 00 51 00
211 589 00 91 00
230 589 01 98 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2427-09
1 Mark separation points with cutting templates.
2 Separate separation points with body saw (areas A and B).
Do not damage C-pillar below and outer side longitudinal member
P63.50-2432-09
3 Expose spot welds and cut out with spot weld milling cutter (areas C to Q).
P63.50-2436-09
P63.50-2441-09
P63.50-2447-06
4 Heat rear fender with hot air gun in cross-hatched areas.
Cross-hatched areas are foam-protected.
5 Remove rear fender.
6 Heat reinforcement in cross-hatched area with hot air blower.
Cross-hatched area is glued
P63.50-2451-09
7 Grind mating surfaces down to bare metal in cross-hatched areas. Grind spot weld flanges down to bare metal on both sides
8 Remove grinding and drilling chips using wet/dry vacuum cleaner.
9 Coat insides of spot weld flanges with zinc dust paint.
10 Cut rear fender in upper area of C-pillar to size with body saw and crimp inwards using sheet metal crimping pliers.
P63.50-2456-09