203 589 10 23 00
Cutting templates
Spot weld cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2215-09
1 Mark separation points and cut with body saw
(areas A and B).
2 Mark separation point on rear fender with aid of template and cut with body saw ( area C).
Do not damage C-pillar, B-pillar and outer side longitudinal member below.
P63.50-2222-09
3 Expose spot welds and cut out with spot weld cutter
(areas D - H).
P63.50-2227-09
4 Expose spot welds and cut out with spot weld cutter
(areas I - K).
P63.50-2234-09
5 Expose spot welds and cut out with spot weld cutter
(areas L - Q).
6 Heat rear fender with hot air blower in shaded areas.
Shaded areas are foam filled.
P63.50-2243-06
7 Remove rear fender.
8 Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides
9 Remove grinding and drilling chips using wet/dry vacuum cleaner.
10 Coat insides of spot welding flanges with zinc dust paint.
P63.50-2244-01
11 Cut rear fender to size in area of upper C-pillar with body saw and crimp inward with crimping pliers (arrows).