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Spot weld milling cutter
Cutting templates
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1001-05A | Two-post lifting platform |
P63.50-2166-09
1 Mark separation point on rear fender with aid templates (arrows).
2 Cut (area A-B) with body saw.
Do not damage C-pillar and longitudinal member beneath.
3 Expose spot welds and cut out (areas C-H).
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4 Heat rear fender in cross-hatched areas with hot air gun.
Cross-hatched areas are foam-protected.
5 Remove deformed rear fender.
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6 Grind spot weld flanges down to bare metal on both sides (checked areas). Coat insides of spot weld flanges with zinc dust paint.
7 Grind mating surfaces down to bare metal (areas I-J).
P63.50-2181-09
P63.50-2209-01
8 Cut rear fender to size in area of upper C-pillar with body saw and crimp toward inside with sheet metal sheet metal crimping pliers (arrows).