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210 589 10 23 00
210 589 07 23 00
210 589 08 23 00
Template for front bottom left rear fender
Template for right upper rear fender
Template for left upper rear fender
Template for front bottom right rear fender
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Spot weld milling cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1001-05A | Two-post lifting platform |
P63.50-0233-09
1 Mark separation points on rear fender with aid of templates (dotted lines) and cut with body saw.
Do not damage C-pillar below.
2 Then expose spot welds and brazed seam
Cut out and unsolder (areas A-G).
4 Heat C-pillar in cross-hatched area with hot air gun.
C-pillar is foam-protected
5 Remove deformed rear fender.
P63.50-0239-09
6 Grind mating surfaces for mounting new part down to bare metal (cross-hatched areas).
7 Grind spot weld flanges down to bare metal on both sides
8 Coat insides of spot weld flanges with zinc dust paint.
P63.50-0240-01
9 Crimp rear fender in area of upper C-pillar inwards using crimping pliers