Partially replace main floor · ar6340p1180t · Mercedes-Benz WIS

AR63.40-P-1180T

Partially replace main floor

2.11.11

MODEL 211.0/ 2

P63.40-2010-06

Illustrated on model 211.0

1 Main floor panel

2 Reinforcement

3 Connecting carrier

4 Mounting console

5 Crossmember

	Removing
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	General information on body repair	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing electric welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
1.1	Remove left front fender	 When replacing main floor front section.	AR88.10-P-1000T
2	Remove left front door		AR72.10-P-0500T
3	Remove left rear door		AR72.12-P-0600T
4	Remove left front seat		AR91.10-P-1000T
5	Remove floor mats
6	Remove or detach electric lines and vacuum lines in area to be repaired
7	Remove detachable parts in area to be repaired
8	Cover all detachable body components remaining in vehicle (area to be repaired)	Tarp (fire-resistant)
9.1	Remove A-pillar with side longitudinal member	 When replacing main floor front section.	AR63.20-P-1150T
9.2	Remove B-pillar with side longitudinal member	 When replacing main floor rear section.	AR63.20-P-0550T
10.1	Remove main floor front section		AR63.40-P-1180-13T
		 Spot weld milling cutter	*201589005100
		Ball cutter, dia. 12 mm
		Round wire brush, braided, dia. 70 mm
		Vario Drill WS 91 spot weld removing tool
		Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)
		Cutting disk, dia. 65 mm, 80m/s (max. 23,500 rpm)
		Hot air gun - 3000 W
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10.2	Remove main floor rear section		AR63.40-P-1180-14T
		 Spot weld milling cutter	*201589005100
		Ball cutter, dia. 12 mm
		Round wire brush, braided, dia. 70 mm
		Vario Drill WS 91 spot weld removing tool
		Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)
		Cutting disk, dia. 65 mm, 80m/s (max. 23,500 rpm)
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
11.1	Prepare new parts for main floor front section		AR63.40-P-1180-15T
		Round wire brush, braided, dia. 70 mm
		Drill gotis://K_58.1_04.0
		Body jig saw gotis://K_58.1_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
11.2	Prepare new parts for main floor rear section		AR63.40-P-1180-16T
		Round wire brush, braided, dia. 70 mm
		Drill gotis://K_58.1_04.0
		Body jig saw gotis://K_58.1_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
12.1	Install main floor front section		AR63.40-P-1180-17T
	General information on riveting		AH60.00-P-0003-01N
		Round wire brush, braided, dia. 70 mm
		Electrode miller
		Clamping pliers
		Blind rivet/punch riveting method gotis://K_68-80_06.0
		Hand riveter
		Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver
		MIG MAG gas welder (steel, brazing, aluminum) gotis://K_60-65_17.1
		Inverter spot welder gotis://K_60-65_16.0
		Drill gotis://K_58.1_04.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Polygrip flat round head rivet, 6.4x14	*BR00.45-Z-1001-13A
		Sealant	*BR00.45-Z-1003-01A
		MB preservative	*BR00.45-Z-1003-05A
12.2	Install main floor rear section		AR63.40-P-1180-18T
		Round wire brush, braided, dia. 70 mm
		Electrode miller
		Clamping pliers
		Blind rivet/punch riveting method gotis://K_68-80_06.0
		Hand riveter
		Pop-up rivet with locking thread, dia. 6.4 mm
		MIG MAG gas welder (steel, brazing, aluminum) gotis://K_60-65_17.1
		Inverter spot welder gotis://K_60-65_16.0
		Drill gotis://K_58.1_04.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Sealant	*BR00.45-Z-1003-01A
		MB preservative	*BR00.45-Z-1003-05A
13.1	Install A-pillar with side longitudinal member	 When replacing main floor front section.	AR63.20-P-1150T
13.2	Install B-pillar with side longitudinal member	 When replacing main floor rear section.	AR63.20-P-0550T
14	Clean repair areas and prime using primer filler	Notes on paintwork repairs
15	Seam sealing following repair	 Supplement standard sealants with MB body sealant.	AR97.10-P-4000T
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
16	Partially paint main floor and adjacent surfaces
17	Cavity preservation following repair work
	Notes on cavity preservation	Model 211	AH97.20-P-0001-01B
18	Install electric lines and vacuum lines in repair area
19.1	Install left front fender	 When replacing main floor front section.	AR88.10-P-1000T
20	Install left front door		AR72.10-P-0500T
21	Install left rear door		AR72.12-P-0600T
22	Install left front seat		AR91.10-P-1000T
23	Install floor mats
24	Install all removed detachable parts

Spot weld milling cutter

201 589 00 51 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.414	A 003 990 35 97

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah6000p000301n General information on riveting
ah9720p000101b Notes on cavity preservation
ah9800p940802a Notes on paintwork repairs
ar6320p0550t Replace B-pillar with side longitudinal member
ar6320p1150t Replace complete A-pillar together with side longitudinal member
ar6340p118013t Remove main floor front section
ar6340p118014t Remove main floor rear section
ar6340p118015t Prepare new parts for main floor front section
ar6340p118016t Prepare new parts for main floor rear section
ar6340p118017t Install main floor front section
ar6340p118018t Install main floor rear section
ar7210p0500t Remove/install front door
ar7212p0600t Remove/install rear door
ar8810p1000t Remove/install front fender
ar9110p1000t Remove/install front seat
ar9710p4000t Seam sealing following repair
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts