AR63.30-D-0002H | Remove/install bottom section of door frame paneling | 1.7.11 |
MODEL 900 except CODE (T16) Right load compartment sliding door
MODEL 906.6 /7
except CODE (T19) Left sliding door
except CODE (T16) Right load compartment sliding door
D63.30-0216-06
Shown on left side of vehicle on model 906.733
1 Bottom section of door frame paneling
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
1 | Remove hinged door | ||
2 | Remove fuel tank | When renewing left lower section of door frame paneling (1). | |
Model 900 | |||
Model 906 with engine 271.951 with code (MZ8) Natural Gas Technology [NGT] engine EEV | |||
Model 906 with engine 642, 646, 651 | |||
Model 906 with engine 271.951 without code (MZ8) NGT engine EEV, Model 906 with engine 272.979 | |||
3 | Remove detachable parts in area to be repaired | ||
4 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
5 | Separate bottom section of door frame paneling (1) | ||
Spot weld milling cutter | |||
Round wire brush gotis://K_58.3_06.0 | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Drill (pneumatic) | |||
Angle grinder (pneumatic) | |||
Body jig saw (pneumatic) gotis://K_58.1_01.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
6 | Prepare connecting points for lower section of door frame paneling (1) | ||
Round wire brush gotis://K_58.3_06.0 | |||
Drill (pneumatic) | |||
Body jig saw (pneumatic) gotis://K_58.1_01.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
7 | Weld in bottom section of door frame paneling (1) | ||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Inverter - spot welder gotis://K_60-65_16.0 | |||
MIG-MAG inert gas welder gotis://K_60-65_17.1 | |||
Drill (pneumatic) | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
8 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
Drill (pneumatic) | |||
9 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
10 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
11 | Carry out seam sealing after repairs | Supplement standard seals with sealant. | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
12 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. | |
http://portal.aftersales.i.daimler.com | |||
13 | Apply additional cavity preservation | ||
14 | Remove welding protection blankets | ||
15 | Install hinged door | ||
16 | Install fuel tank | When renewing left lower section of door frame paneling (1) | |
Model 900 | |||
Model 906 with engine 271.951 with code (MZ8) Natural Gas Technology [NGT] engine EEV | |||
Model 906 with engine 642, 646, 651 | |||
Model 906 with engine 271.951 without code (MZ8) NGT engine EEV, Model 906 with engine 272.979 | |||
17 | Install all detachable body components in area to be repaired |
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar4710d4100ng Remove/install fuel tank
- ar4710d4100sd Remove/install fuel tank
- ar4710d4100sf Remove/install fuel tank
- ar6330d000201h Cut lower section of door frame paneling
- ar6330d000203h Prepare bottom section of door frame paneling for installation
- ar6330d000204h Weld in lower section of door frame paneling
- ar7215d1051b Remove/install hinged door
- ar9710d4000h Seam sealing following repair
- ar9720d1500h Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.