ar6320p2011fr

Remove/install taillamp reinforcement

Type ar · topic 63.20 · version 0101 · 2019-05-01

Applies to: Model 257

Where it sits

Function group 3 Body › 63 Side wall › 63.20 Pillars — Series 257

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.45 column — Series 257

AR63.20-P-2011FR

Remove/install taillamp reinforcement

30.04.2019

Model

257

Remove/install taillamp reinforcement

1

Rear lamp reinforcement

P63.20-9276-06

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

General information on MB materials

AH98.00-P-9409-03A

Remove

1

Remove detachable parts in the repair point area.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove rear center section.

AR64.20-P-1000FR

4

Remove rear lamp reinforcement (1).

AR63.20-P-2011-01FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

Install

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Prepare rear lamp reinforcement (1).

AR63.20-P-2011-02FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Install rear lamp reinforcement (1).

AR63.20-P-2011-03FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1043-13A

7

Clean weld joints and sheet metal flanges.

8

Clean repair area.

9

Install rear-end center section.

AR64.20-P-1000FR

10

Remove spark protection blankets.

11

Reinstall detachable parts in area to be repaired.

Repair materials

Number

Designation

Order number

BR00.45-Z-1043-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

A 000 991 82 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Referenced documents