ar6320l055003va

Install and weld in B-pillar with side longitudinal member

Type ar · topic 63.20 · version 0102 · 2006-07-26

Applies to: MODEL 414.700

Where it sits

Function group 3 Body › 63 Side wall › 63.20 Pillars — Series 414 (models 700)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 414 (models 700)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.45 column — Series 414 (models 700)

AR63.20-L-0550-03VA

Install and weld in B-pillar with side longitudinal member

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

Install and weld in B-pillar with side longitudinal member
Install and weld in B-pillar with side longitudinal member

414 589 00 23 00

Inspection and welding device

Side portal frame

210 589 17 23 00

Commercially available tools

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1036-02A

Manual temporary fastener, 4.0 mm - span range 0...6mm, identification color yellow,

Firma Hausmann GmbH D-34346 Hann. Münden, Germany

WH58.30-Z-1038-02A

Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver

Firma Hausmann GmbH D-34346 Hann. Münden, Germany

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-29A

Lever riveting device

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1010-01A

Celette straightening bracket set 7168.300 (model 168, model 414)

WE58.40-Z-1011-01A

Car-Bench straightening bracket set 82 423 (model 168, model 414)

WE58.40-Z-1040-01A

Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414)

WE58.40-Z-1043-01A

Celette straightening set 7414.300 (model 414)

WE58.40-Z-1044-01A

Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414)

WE58.40-Z-1001-01E

Celette straightening bench

WE58.40-Z-1002-01E

Celette straightening unit

WE58.40-Z-1003-01E

Car-Bench straightening bench

WE58.40-Z-1004-01E

Car-Bench straightening lifting platform

WE58.40-Z-1005-01E

Car-Bench straightening equipment

WE58.40-Z-1007-01E

Celette module crossmember set 955.940

WE58.40-Z-1008-01E

Celette additional member 955.908

WE58.40-Z-1011-01E

Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

WE58.40-Z-1001-05A

Two-post lifting platform

Install and weld in B-pillar with side longitudinal member

L63.20-0241-06

1 Install inner B-pillar and center B-pillar together in vehicle, align and fasten in place using clamping pliers.

2 Tack inner B-pillar and center B-pillar.

3 Remove inner B-pillar and middle B-pillar.

4 Weld inner B-pillar and middle B-pillar with .

Install and weld in B-pillar with side longitudinal member

L63.20-0245-07

5 Install and align inner B-pillar and center B-pillar.

6 Install outer B-pillar, fit and fasten to portal element (B-pillar).

7 Fasten outer B-pillar with clamps to inner B-pillar and middle B-pillar.

8 Tack outer B-pillar, inner B-pillar and center B-pillar.

9 Drill and deburr holes for riveted joints (6.4 mm) in areas A to C.

10 Remove B-pillar.

11 Weld B-pillar with .

Install and weld in B-pillar with side longitudinal member

L63.20-0246-01

12 Install B-pillar, align on portal element (B-pillar) and fasten in place using manual temporary fasteners.

Install and weld in B-pillar with side longitudinal member

L63.20-0253-09

13 Rivet B-pillar in area A (use Polygrip aluminum/steel countersunk head rivets 6.414 mm).

14 Rivet B-pillar in areas B and C (use Polygrip aluminum/steel flat head rivets 6.4 14 mm).

15 Weld B-pillar with .

16 B-pillar in areas D to F .

17 B-pillar in area G .

18 B-pillar in area H .

19 B-pillar in areas I and K .

20 Grind inert gas weld spots and seams in areas D, I and K.

In area I and K, only grind contact surfaces to

B-pillar paneling.

Install and weld in B-pillar with side longitudinal member

L63.20-0259-09

21 Install B-pillar paneling, align and fasten to portal element (B-pillar).

22 Fasten B-pillar paneling using clamping pliers.

23 Drill and deburr hole for riveted joint in area L (6.4 mm).

24 Rivet B-pillar paneling in area L (use Polygrip aluminum/steel countersunk head rivet 6.414 mm).

25 B-pillar paneling .

26 Drill holes using 4 mm drill bit in areas M, N and T. Countersink holes on one side using 8 mm drill bit. Countersink alternately from inside and from outside.

27 B-pillar paneling in areas M and N .

Weld in areas M and N from the countersunk side.

28 B-pillar paneling in area O .

29 B-pillar paneling in areas P to S .

30 B-pillar paneling in area T four times .

31 Grind all inert gas welding joints.

Install and weld in B-pillar with side longitudinal member

L63.20-0260-01

32 Fill cross-hatched patterns with body solder and grind.

Install and weld in B-pillar with side longitudinal member

L63.20-0261-01

33 Install outer reinforcement, adapt and fasten in place using clamping pliers and manual temporary fasteners.

34 Rivet outer reinforcement in area U (use Polygrip aluminum/steel countersunk head rivets 4.010 mm ).

35 Outer reinforcement in area V .

36 Drill holes using 4 mm drill bit in area W. Countersink these holes on one side using 8 mm drill bit. Countersink alternately from inside and from outside.

37 Outer reinforcement in area W .

38 Grind area W.

39 Fill cross-hatched patterns with body solder and grind.

40 Clean all welds with wire brush.

Referenced documents