L63.20-0003-06
Depicted: models 667.35, 668.35, 670.35 /45 with CODE (T93) without load compartment sliding door
1 C-pillar
2 Striker
3 Front side wall flanges
4 Rear side wall flanges
L63.20-0004-06
Depicted: models 667.35, 668.35, 670.35 /45 except CODE (T93) without load compartment sliding door
1 C-pillar
2 Striker
4 Rear side wall flanges
5 Latch striker
6 Hexagon bolt
7 Reinforcement
8 Top reinforcement
9 Top torsion stop
10 Sheet metal screw
11 Sealing frame
12 Recessed head screw
13 Bottom torsion stop
14 Bottom reinforcement
| Removing | ||
| General notes on body repair | All models | |
| The repair description also applies to the left side of the vehicle accordingly | ||
1 | Disconnect ground cable of battery | ||
2.1 | Remove latch striker (5) | Except vehicles with CODE (T93) without loading compartment door | |
3.1 | Remove torsion stops (9, 13) | Except vehicles with CODE (T93) without loading compartment door | |
4.1 | Remove loading compartment door seal (11) | Except vehicles with CODE (T93) without loading compartment door | |
5 | Remove loading compartment floor | ||
6 | Remove scuff plate | ||
7.1 | Removing side wall paneling | Vehicles with CODE (T93) without loading compartment door | |
8 | Removing lower section of side wall paneling | ||
9.1 | Remove side longitudinal member at front | Vehicles with CODE (T93) without loading compartment door | |
10 | Remove side longitudinal member, center | ||
11 | Remove other detachable body components from repair area | ||
12 | Cover all detachable body components remaining in repair area | Tarpaulin (fire-proof) | |
13 | Remove C-pillar (1) | Models 667.35, 668.35, 670.35 /45 except CODE (T93) without load compartment sliding door | |
Models 667.35, 668.35, 670.35 /45 with CODE (T93) without load compartment sliding door | |||
Spot weld cutter | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Mill open spot welds | |||
14 | Straighten connecting plates, grind off and coat with zinc dust paint | Zinc dust paint which can be spot welded | |
15 | Prepare C-pillar (1) for installation | Models 667.35, 668.35, 670.35 /45 except CODE (T93) without load compartment sliding door | |
Models 667.35, 668.35, 670.35 /45 with CODE (T93) without load compartment sliding door | |||
Hole punch, 6 mm | |||
Inert gas welding device | |||
Angular grinder (electric/pneumatic) | |||
Zinc dust paint which can be spot welded | |||
16 | Fit C-pillar (1) straighten and fix in place using clamping pliers | ||
| Installing | ||
Danger! | The high voltage used for arc welding presents a lethal hazard. Risk of explosion when welding near extremely flammable materials. Risk of injury from weld spatter and UV light when welding. Risk of poisoning if welding gasses are inhaled | Use insulating mats. Wear protective clothing, safety glasses and safety mask. Keep flammable substances away from the danger zone. Use evacuation system. | |
17 | Install C-pillar (1) | Models 667.35, 668.35, 670.35 /45 except CODE (T93) without load compartment sliding door | |
Models 667.35, 668.35, 670.35 /45 with CODE (T93) without load compartment sliding door | |||
Inert gas welding device | |||
Spot welder | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| General notes on welding | Models 638, 667, 668, 670, 901, 902, 903, 904 | |
18 | Install side longitudinal member, center | ||
19.1 | Install side longitudinal member at front | Vehicles with CODE (T93) without loading compartment door | |
20 | Installing lower section of side wall paneling | ||
21.1 | Install side wall paneling | Vehicles with CODE (T93) without loading compartment door | |
22 | Grind off protruding welding material | Straight grinder (electric/ pneumatic) | |
Angular grinder (electric/pneumatic) | |||
23 | Vacuum out hollow cavities | Metal chips and grinding dust in hollow cavities can lead to corrosion damage. | |
Wet/dry vacuum cleaner | |||
24 | Clean repaired areas and prime with MB primer/filler | ||
25 | Supplement standard seals with MB body sealant | MB body sealant for sealing seams (suitable for painting) | |
26 | Supplement standard underfloor protection with MB permanent underfloor protection agent | ||
27 | Paint area repaired and adjacent surfaces | ||
28 | Supplement hollow cavity preservation | ||
29 | Install scuff plate | ||
30 | Install loading compartment floor | ||
31.1 | Install loading compartment door seal (11) | Except vehicles with CODE (T93) without loading compartment sliding door | |
32.1 | Install torsion stops (9, 13) | Except vehicles with CODE (T93) without loading compartment sliding door | |
33.1 | Install door eye (5) | Except vehicles with CODE (T93) without loading compartment sliding door | |
34 | Reinstall all removed parts | ||
35.1 | Adjusting sliding door | Models 667.35, 668.35, 670.35 /45 except CODE (T93) without loading compartment sliding door | |
36 | Reconnect ground lead to battery |
201 589 00 51 00
Spot weld cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1001-02A | Hole punching pliers, dia. 6 mm. | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000501a General notes on welding
- ar6310d0110a Removing, installing side paneling
- ar6310d0745a Removing, installing bottom part of side wall paneling
- ar6320d050001aa Removing C-pillar
- ar6320d050001ab Removing C-pillar
- ar6320d050002aa Preparing C pillar for installation
- ar6320d050002ab Preparing C pillar for installation
- ar6320d050003aa Installing C-pillar
- ar6320d050003ab Installing C-pillar
- ar6330d0815a Removing, installing side front longitudinal member
- ar6330d0846a Removing, installing side center longitudinal member
- ar6420d0002a Work instructions for cutting
- ar7216d1023c Adjust sliding door
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from