L63.10-0016-06
1 Drip rail covering
2 Side wall flange
3 Side wall paneling
4 Rubber section
5 Screws
6 Side reflector
7 Underlay
8 Front frame side member
| Removing | ||
| General notes on body repair | All models | |
| The repair description applies accordingly for use on the right-hand side of the vehicle | Vehicle with CODE (T31) left entrance sliding door and vehicle with Code (93) deletion of loading-compartment sliding door | |
1 | Disconnect ground cable of battery | ||
2 | Remove drip rail covering (1) | ||
3 | Remove side reflector (6) | Remove screws (5) and take off side reflector (6) with underlay (7). | |
4 | Remove detachable body components in the repair area | ||
5 | Cover all detachable body components that remain in the area to be repaired | Tarpaulin (fireproof) | |
6 | Remove side wall paneling (3) | ||
Spot weld cutter | |||
Vario Drill WS 91 spot-weld loosening tool | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Hot-air gun | |||
Bore welding points | |||
7 | Prepare connecting plate on vehicle for installation of side wall paneling (3) | Straighten connecting plate, grind off and coat with zinc dust paint | |
Zinc dust paint which can be spot welded | |||
8 | Prepare side wall paneling (3) for installation | ||
Angular grinder (electric/pneumatic) | |||
Zinc dust paint which can be spot welded | |||
| Installing | ||
Danger! | The high voltage used for arc welding presents a lethal hazard. Risk of explosion through welding in vicinity of highly flammable materials. Injury hazard from welding spatter and UV light while welding. Risk of poisoning if welding gases are inhaled | Use insulating mats. Wear protective clothing, eye protection and masks. Remove all highly-flammable material from the danger zone. Use evacuation system. | |
9 | Install side wall paneling (3) | ||
Inert gas welding equipment | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| General notes on welding | Models 638, 667, 668, 670, 901, 902, 903, 904 | |
10 | Sand down any residue welding material | Straight grinder (electric/pneumatic) | |
Angular grinder (electric/pneumatic) | |||
11 | Vacuum cavities | Metal filings or metallic grinding dust in cavities can lead to corrosive damage. | |
Wet/dry vacuum cleaner | |||
12 | Clean areas repaired and prime with MB priming filler | ||
13 | Supplement standard seals with MB body sealant | MB body sealant for sealing seams (suitable for painting) | |
14 | Supplement standard underfloor protection with MB permanent underfloor protection agent | ||
15 | Paint area repaired and adjacent surfaces | ||
16 | Glue side wall paneling (3) and side wall flange (2) together | Adhesives | |
17 | Apply silicone sealant between front frame longitudinal member (8) and side wall paneling (3) | Silicone sealant | |
18 | Supplement hollow cavity preservation | ||
19 | Install side reflector (6) | ||
20 | Install drip rail covering (1) | ||
21 | Install detachable body components removed | ||
22 | Reconnect ground lead to battery |
201 589 00 51 00
Spot weld cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1028-01A | Silicone sealant | - |
BR00.45-Z-1009-02A | Adhesives | A 004 989 05 71 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000501a General notes on welding
- ar6310d011001a Preparing side panelling for installation
- ar6310d011005a Removing side wall paneling
- ar6310d011006a Installing side wall paneling
- ar6420d0002a Work instructions for cutting
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from