Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1004-01C | Josam commercial vehicle straightening system, No. Jo 20 - 40 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
W63.10-1083-09
1 Fit side longitudinal member (8) and fasten with clamping pliers and C-clamps
2 Weld in side longitudinal member (8) in areas A to C with .
3 Weld in side longitudinal member (8) in areas D to G with .
4 Grind welds down flat in area B.
5 Clean remaining welds with round wire brush .
W63.10-1082-04
6 Weld in side longitudinal member (8) in areas H and J with .
W63.10-1037-06
7 Prime all flanges in shaded areas
Observe drying time for primerApplying the primer in these areas later is not possible
8 Apply MB body sealant on flange points in shaded areas.
W63.10-1060-04
9 Fit side wall (1) and fasten with clamping pliers
W63.10-1081-06
10 Weld in side wall (1) in areas K to P with .
W63.10-1080-06
11 Weld in side wall (1) in areas P1 and Q to S with .
12 Expose spot welds in area P1 and clean with round wire brush
13 Primer side wall (1) and roof frame in area P1
Applying the primer in these areas later is not possible
14 Fit roof bow (4) and tack weld
15 Weld in side wall (1) and row bow (4) in areas T and V to Z with .
W63.10-1079-04
16 Weld in side wall (1) in areas AA and AB with .
17 Clean welds in areas AA and AB with round wire brush
18 Prime cleaned areas
Applying the primer in these areas later is not possible
19 Fit separated section (22) and fasten with clamping pliers .
20 Tack weld section (22)
21 Weld in section (22) and side wall (1) in areas AC to AE with .
22 Weld in section (22) in areas AF and AG with .
W63.10-1078-06
23 Weld in side wall (1) in areas AH to AL with .
24 Weld in side wall (1) in areas AM and AN with .
W63.10-1077-01
25 Weld in side wall (1) in areas AO and AP with .
W63.10-1076-05
26 Fit floor panel (3) and fasten with clamping pliers and C-clamps.
27 Tack weld floor panel (3)
W63.10-1075-04
28 Weld in floor panel (3) in areas AQ and AR with .
W61.10-1265-09
29 Weld in floor panel (3) in areas AS to AX with .
30 Weld in floor panel (3) in areas AY and AZ with .
31 Weld in floor panel (3) in area BA with .
W61.10-1264-09
32 Weld in floor panel (3) in areas BB to BG with .
33 Weld in side longitudinal member (8) in area BH with .
34 Grind welds down flat in areas AJ to AL, AO and AP plan
See previous illustrations.
35 Grind welds in areas AA, AB and AH down flat from outside of vehicle
See previous illustrations.
36 Clean all other welds with round wire brush