Prepare sidewall paneling up to window cutout for installation

AR63.10-S-5893-02EB	Prepare sidewall paneling up to window cutout for installation
	000 588 01 84 00 Welder		WS60.00-P-0021K

Model	447.605
	with code T19 (Sliding door left)
	with code W29 (Window fixed behind)
	Left side of vehicle
Model	447.605
	with code W29 (Window fixed behind)
	Right side of vehicle
Model	447.705
	with code T19 (Sliding door left)
	with code W29 (Window fixed behind)
	with code ZK4 (Mixto)
	Left side of vehicle
Model	447.705
	with code W29 (Window fixed behind)
	with code ZK4 (Mixto)
	Right side of vehicle
Model	447.815
	Right side of vehicle
Model	447.815
	with code T19 (Sliding door left)
	Left side of vehicle
Model	448.705
	with code T19 (Sliding door left)
	with code W29 (Window fixed behind)
	Left side of vehicle
Model	448.705
	with code W29 (Window fixed behind)
	Right side of vehicle
Model	448.815
	Right side of vehicle
Model	448.815
	with code T19 (Sliding door left)
	Left side of vehicle

Modification notes

03.02.2020

First infoblock, several repair materials and WS reference added.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

 Refer to the superordinate service document for further information.

Safety information in superordinate service document must be observed.

 The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

S63.10-5899-09

1	Mark separating point on sidewall paneling (1) (area A).

2	Cut separating point on sidewall paneling (1) (area A).

 Transfer separation point from vehicle.

3	Grind mating surface on side wall paneling section (2) down to bare metal in crosshatched areas.

 Sand down spot weld flanges to bare metal on both sides.

4	Remove shavings and drill chips.

5	Coat insides of spot weld flanges with zinc dust paint.

 Do not coat bonding surface with zinc dust paint (area B).
Otherwise there may be adhesion problems.

 Observe pretreatment of bonding surfaces (area B).

S63.10-5900-09

6	Grind mating surface on side wall paneling section (2) down to bare metal in crosshatched areas.

 Sand down spot weld flanges to bare metal on both sides.

7	Remove shavings and drill chips.

8	Coat insides of spot weld flanges with zinc dust paint.

 Do not coat bonding surface (area C) with zinc dust paint.
Otherwise there may be adhesion problems.

 Observe pretreatment of bonding surface (area C).

S63.10-5901-09

9	Grind mating surfaces on lock striker reinforcement (3) and reinforcement (4) down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

10	Remove shavings and drill chips.

11	Coat insides of spot weld flanges with zinc dust paint.

 Do not coat bonding surface (area D) with zinc dust paint.
Otherwise there may be adhesion problems.

 Observe pretreatment of bonding surface (area D).

12	Apply sealant to reinforcement (4).

 Do not coat bonding surface (area D) with sealant.
Otherwise there may be adhesion problems.

13	Apply 2-component adhesive to the reinforcement (4) (area D).

 Observe pretreatment of bonding surface (area D). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

14	Install lock striker reinforcement (3) and reinforcement (4) in side wall paneling section (2), fit and fix in place.

15	Lock striker reinforcement (3) and reinforcement (4)   (areas E and F).

16	Clean weld joints.

17	Remove shavings and drill chips.

18	Apply zinc dust paint to insides of spot weld flange (areas E and F).