Cut away left side wall paneling with window cutout

AR63.10-S-0120-01CA

Cut away left side wall paneling with window cutout

MODEL

415.605

without CODE T19 (Sliding door left)

d

Dimension approx. 20 mm

1

Mark connecting points on sidewall paneling (1) and cut (areas A and B).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Transfer connecting points from new part. Cut connecting point at end of upper radius (area A). For area B maintain an interval of at least 20 mm from the stamped area.

2

Mark separating point on side wall paneling (1) and cut (area C).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

 Transfer connecting point from new part.

3

Cut fold edge on wheel arch of sidewall paneling (1) (area D).

4

Remove remaining pieces of flanged folded edge of sidewall paneling (1).

5

Expose spot welds on side wall paneling (1) and cut out (areas E, F, G and H).

6

Expose spot welds on side wall paneling (1) and cut out (areas I, J and K).

7

Expose spot welds on side wall paneling (1) and cut out (area L).

8

Heat sidewall paneling (1) in crosshatched areas.

 Cross-hatched areas are bonded.

9

Remove damaged side wall paneling (1).

10

Grind mating surfaces down to bare metal in the cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

11

Remove shavings and drill chips.

12

Coat insides of spot weld flanges with zinc dust paint.

 Do not coat bonding surface (area M) with zinc dust paint.
Otherwise there may be adhesion problems.

 Observe preliminary treatment of bonding surface.

13

Grind mating surfaces down to bare metal in the cross-hatched areas.

14

Remove shavings and drill chips.

15

Coat insides of spot weld flanges with zinc dust paint.

16

Grind mating surfaces down to bare metal in the cross-hatched areas.

17

Remove shavings and drill chips.

18

Coat insides of spot weld flanges with zinc dust paint.