Replace locking lug on partition wall · ar6310p0806qa · Mercedes-Benz WIS

AR63.10-P-0806QA

Replace locking lug on partition wall

21.10.11

MODEL 209.4

P63.10-3166-06

	Removing
Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	General information on body repair	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing electric welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
	General information on MB materials	All models	AH98.00-P-9409-03A
1	Remove detachable parts in area to be repaired
2	Cover all detachable body components remaining in vehicle (area to be repaired)	Tarp (fire-resistant)
3	Equip straightening bench with modular or crossmembers and straightening tools	 Observe enclosed set-up plans!
		Straightening systems for passenger cars (Celette) gotis://K_60-65_02.0
		Straightening systems for passenger cars (Car Bench) gotis://K_60-65_03.0
4	Set vehicle onto straightening bench using two-post lift and fasten	Two-post lifting platform 3.0-3.5 t, electromechanical gotis://H_00.1_01.0
5	Set up rear portal frame with welding devices	 Observe enclosed set-up plans!
		 Portal frame	*129589032300
		 Multi-Z element MZ 260	*140589262300
		 When mounting rear portal frame, use additional set of Multi-Z elements MZ 260.
		 Welding devices	*209589052300
6	Remove locking lug from partition wall		AR63.10-P-0806-01QA
		 Welding spot miller cutter	*201589005100
	Ball cutter, dia. 12 mm	Hard metal ball cutter gotis://K_58.3_07.0
		Round wire brush, braided, dia. 70 mm
		Vario Drill WS 91 spot weld removing tool
		Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)
		Cutting disk, 65 mm dia., 80 m/s (max. 23,500 rpm)
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare locking lug on partition wall		AR63.10-P-0806-02QA
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)
		Drill gotis://K_58.1_04.0
		Angle grinder gotis://K_58.1_07.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
8	Remove locking lug from partial wall		AR63.10-P-0806-03QA
		 Portal frame	*129589032300
		 Welding devices	*209589052300
		Round wire brush, braided, dia. 70 mm
		Electrode miller
		Clamping pliers
		Drill gotis://K_58.1_04.0
	Spot welder	Inverter spot welder gotis://K_60-65_16.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Release vehicle from straightening bench and lift with two-column lift, remove straightening bench	Two-post lifting platform 3.0-3.5 t, electromechanical gotis://H_00.1_01.0
10	Clean repair areas and prime using primer filler
11	Seam sealing following repair	 Supplement standard sealants with MB body sealant.
		Sealant	*BR00.45-Z-1003-01A
12	Paint repair areas and adjacent surfaces
13	Cavity preservation following repair work
	Notes on cavity preservation	Model 209	AH97.20-P-0001-01B
14	Install all removed assembly parts

129 589 03 23 00

Multi-Z elements MZ 260

Portal frame

Spot weld milling cutter

Welding devices

201 589 00 51 00

140 589 26 23 00

209 589 05 23 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah9720p000101b Notes on cavity preservation
ah9800p940802a Notes on paintwork repairs
ah9800p940903a General information on MB materials
ar6310p080601qa Remove closing section from dividing wall
ar6310p080602qa Prepare closing section on dividing wall
ar6310p080603qa Install closing section on dividing wall
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts