ar6310p080504rt

Prepare mating surfaces on vehicle for outer side wall

Type ar · topic 63.10 · version 0101 · 2006-10-31

Applies to: MODEL 251

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 251

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 251

AR63.10-P-0805-04RT

Prepare mating surfaces on vehicle for outer side wall

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare mating surfaces on vehicle for outer side wall

P63.10-3978-09

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without power glass tilting/sliding roof, code 414

1 Grind mating surfaces down to bare metal in cross-hatched areas A, B, DA and EA on one side.

2 Grind mating surfaces down to bare metal in remaining cross-hatched areas on both sides.

3 Remove grinding and cutting chips with wet/dry vacuum cleaner.

4 Coat insides of spot welding and rivet flange (except areas A, B and DA) with zinc dust paint.

Prepare mating surfaces on vehicle for outer side wall

P63.10-3972-09

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without power glass tilting/sliding roof, code 414.

5 Grind mating surfaces down to bare metal in remaining cross-hatched areas on both sides.

6 Remove grinding and cutting chips with wet/dry vacuum cleaner.

7 Coat insides of spot weld flange (except area IB) with zinc dust paint.