MODEL | 211.2 |
The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.
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1 | Install outer side wall with portal frame and welding device and fit. |
2 | Install and adapt roof paneling. |
Use spacers blocks. |
3 | Insert taillamp, install rubber seal and striker eye. |
4 | Check gaps and adjust (arrows). |
5 | Fix outer side wall in place. |
6 | Remove taillamp, rubber seal and roof paneling |
7 | Drill Ø 6.7 mm rivet holes on outer side wall (area P). |
8 | Remove outer side wall. |
9 | Deburr rivet holes on outer side wall on both sides. |
10 | Coat insides of riveted joints with zinc dust paint. |
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11 | Apply sealant on foam parts in cross-hatched areas on wheel well and C-pillar. |
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12 | Outer side wall (areas D, E, F, H, K, L and Q). |
13 | Outer side wall (areas I, J and M). |
14 | Outer side wall (area A). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
15 | Rivet outer side wall Ø 6.414 mm rivets (area P). |
16 | Outer side wall (area R). |
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17 | Outer side wall (area B). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
18 | Outer side wall (area C). |
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19 | Outer side wall (area N). |
20 | Heat wheel arch on outer side wall and bead carefully. |
Bead analogously to undamaged side of vehicle. |
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21 | Grind inert gas welds down flat in crosshatched areas. |
22 | Clean weld joints. |
23 | Fill surfaces on rear fender in cross-hatched areas with solder and smooth. |
24 | Remove grinding and drilling chips with wet/dry vacuum cleaner. |
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