P63.10-4160-09
1 C-pillar with outer wheelhouse section assembly
3 C and D-pillar inner section
2 D-pillar reinforcement
| Remove | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on repairs to body | All models | |
1 | Remove detachable body components in the repair area | ||
2 | Cover detachable body components remaining in vehicle (area to be repaired). | Tarpaulin (fire-resistant) | |
3 | Set up straightening bench and position vehicle on straightening bench | Use straightening bench to replace complete C and D-pillar side wall (consisting of C-pillar with outer wheelhouse section (1) assembly, D-pillar reinforcement (2) and C and D-pillar inner section (3)). | |
4 | Remove outer side wall | ||
5 | Separate inner C and D-pillar side wall | ||
Spot weld milling cutter | |||
Spherical milling cutter, dia. 12 mm | |||
Vario Drill WS 91 spot weld removing tool | |||
Round wire brush, braided, dia. 70 mm | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Heat gun | |||
6 | Prepare mating surfaces on vehicle for inner C and D-pillars | ||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
7 | Prepare inner C and D-pillar side wall | ||
Hole punching pliers, 7 mm dia. | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | |
8 | Install and weld in inner C and D-pillar side wall | ||
Clamping pliers | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Inert gas welder | |||
Spot welder | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
9 | Install outer side wall | ||
10 | Remove vehicle from straightening bench | ||
11 | Clean repair areas | ||
12 | Prime area to be repaired with priming filler | ||
13 | Perform seam sealing after repair | ||
14 | Paint repair areas and adjacent surfaces | ||
15 | Apply additional cavity preservation | ||
16 | Remove tarpaulin from vehicle | Tarpaulin (fire-resistant) | |
17 | Reinstall all detachable body components removed |
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar6010p1060rt Set up Celette straightening bench
- ar6310p080001rt Separate inner C and D-pillar side wall
- ar6310p080002rt Prepare inner C and D-pillar side wall
- ar6310p080003rt Install and weld in inner C and D-pillar side wall
- ar6310p080009rt Prepare mating surfaces on vehicle for inner C and D-pillars
- ar6310p0805rt Remove/install outer sidewall
- ar9710p4000rt Seam sealing following repair
- ar9720p1500rt Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts