Commercially available tools
Number | Designation | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.10-4169-09
1 Mark hole for and drill (area V).
Use dia. 7 mm bit.
2 Drill holes for (areas F and L).
Use dia. 7 mm hole punching pliers.
3 Grind mating surfaces on inner C and D-pillars (3) in cross-hatched areas down to bare metal on both sides.
4 Remove grinding and drilling chips using wet/dry vacuum cleaner.
5 Coat insides of spot welding flange (except areas F, L and V) with zinc dust paint.
P63.10-4170-09
6 Grind mating surfaces on D-pillar reinforcement (2) down to bare metal in cross-hatched areas on both sides.
7 Remove grinding chips using wet/dry vacuum cleaner.
8 Coat insides of spot weld flanges with zinc dust paint.
P63.10-4171-09
9 Drill holes for (area R).
Use dia. 7 mm hole punching pliers.
10 Grind mating surfaces of C-pillar with outer wheelhouse section (1) assembly down to bare metal in cross-hatched areas on both sides.
11 Remove grinding chips using wet/dry vacuum cleaner.
12 Coat insides of spot welding flange (except area R) with zinc dust paint.