ar6310p067006rk

Install outer rear wheel well

Type ar · topic 63.10 · version 0201 · 2015-12-01

Applies to: Model 231

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 231

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 231

AR63.10-P-0670-06RK

Install outer rear wheel well

Model

231

Modification notes

17.11.15

AS11Operation step 11 Flow form rivet (S3) replaced by (S38).
AS13Operation step 13 Flow form rivet (S5) replaced by (S58).

Safety relevant

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Install outer rear wheel well

P63.10-5073-09

1

Install outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3), fit with straightening tool and rear fender and fix in place.

2

Drill Ø 6.5 mm rivet holes (areas B, C).

3

Drill rivet holes with Ø 8.2 mm bit (area A).

4

Remove straightening tool and fender.

5

Remove outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3).

6

Deburr holes in body, on outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3) on both sides.

Install outer rear wheel well

7

Apply 2-component adhesive to crosshatched area.


Observe manufacturer's specification for drying and processing time of 2-component adhesive.


P63.10-5069-06

Install outer rear wheel well

P63.10-5074-08

8

Install outer rear wheel well (1) and upper rear side reinforcement (2), fit and fix in place.

9

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with 6.514.5 mm blind rivets (areas E, F).

10

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with 6.512.5 mm blind rivets (areas D).

11

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas N).

Rivet flow form rivet (S38) with a clamping range of 4.0 mm to 5.15 mm in area (N).

12

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas G, M).

Use flow form rivets (S3) with a clamping range of 4.0 to 5.15 mm in areas (G, M).

13

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas H, J).

Use flow drill rivets (S58) with a clamping range of 6.0 to 7.2 mm in areas (H, J).

14

Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas K, L).

Use flow drill rivets (S4) with a clamping range of 5.0 mm to 6.1 mm in areas (K, L).

Install outer rear wheel well

15

Install lower rear side reinforcement (3), fit and fix in place.



16

Rivet lower rear side reinforcement (3) with flow form rivets (areas O, P, Q, R).


Use flow drill rivets (S2) with a clamping range of 3.35 to 4.1 mm in areas (O, P, Q, R).



17

Apply sealant to outer rear wheel well (1) (area S) using brush or putty.


P63.10-5075-06