The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.
P63.10-5073-09
1 | Install outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3), fit with straightening tool and rear fender and fix in place. |
2 | Drill Ø 6.5 mm rivet holes (areas B, C). |
3 | Drill rivet holes with Ø 8.2 mm bit (area A). |
4 | Remove straightening tool and fender. |
5 | Remove outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3). |
6 | Deburr holes in body, on outer rear wheel well (1), upper rear side reinforcement (2) and lower rear side reinforcement (3) on both sides. |
7 | Apply 2-component adhesive to crosshatched area. |
Observe manufacturer's specification for drying and processing time of 2-component adhesive. |
P63.10-5069-06
P63.10-5074-08
8 | Install outer rear wheel well (1) and upper rear side reinforcement (2), fit and fix in place. |
9 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with 6.514.5 mm blind rivets (areas E, F). |
10 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with 6.512.5 mm blind rivets (areas D). |
11 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas N). |
Rivet flow form rivet (S38) with a clamping range of 4.0 mm to 5.15 mm in area (N). |
12 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas G, M). |
Use flow form rivets (S3) with a clamping range of 4.0 to 5.15 mm in areas (G, M). |
13 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas H, J). |
Use flow drill rivets (S58) with a clamping range of 6.0 to 7.2 mm in areas (H, J). |
14 | Rivet outer rear wheel well (1) and upper rear side reinforcement (2) with flow form rivets (areas K, L). |
Use flow drill rivets (S4) with a clamping range of 5.0 mm to 6.1 mm in areas (K, L). |
15 | Install lower rear side reinforcement (3), fit and fix in place. |
16 | Rivet lower rear side reinforcement (3) with flow form rivets (areas O, P, Q, R). |
Use flow drill rivets (S2) with a clamping range of 3.35 to 4.1 mm in areas (O, P, Q, R). |
17 | Apply sealant to outer rear wheel well (1) (area S) using brush or putty. |
P63.10-5075-06