ar6310l080502vb

Prepare outer side wall

Type ar · topic 63.10 · version 0100 · 2006-10-31

Applies to: MODEL 414.700

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 414 (models 700)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 414 (models 700)

AR63.10-L-0805-02VB

Prepare outer side wall

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare outer side wall

L63.10-0198-06

1 Cut side wall off along dotted line with body saw.

Mark separating cut of side wall and reinforcement to match removed side wall and reinforcement.

2 Drill holes for rivet connections in areas A and E.

Drill rivet holes when fitting side wall on vehicle.

3 Grind connection surfaces down to bare metal on both sides in areas B to D.

4 Coat spot welded flanges on inside with zinc-dust paint in area C.

5 Grind spot weld flanges down to bare metal on both sides in shaded areas. Coat insides of spot weld flanges with zinc dust paint.

Do not grind connection flanges on model 414.600 down to bare metal on both sides in areas H and J.

6 After fitting the side wall and reinforcement to the vehicle, drill 4 mm holes in areas F and G. Countersink these holes on one side with an 8 mm bit. Countersink alternately from inside and outside.