Replace complete wheel well liner assembly at rear

AR63.10-L-0661VB

Replace complete wheel well liner assembly at rear

18.11.11



Removing

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

AS00.00-Z-0017-01A



General information on body repair

All models

AH60.00-N-0001-01A



Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z



General information on riveting

AH60.00-P-0003-01N

1

Remove detachable parts in area to be repaired

2

Remove all detachable body components remaining in vehicle (area to be repaired)

Use fire-resistant tarp$

3

Remove rear fender

AR63.50-L-1400VB

4

Remove taillamp reinforcement

AR63.20-L-2011VA

5

Removing end section of corner pillar paneling

AR64.30-L-0870VA

6

Remove D-pillar

AR63.20-L-2000VA

7

Cut away rear wheel well liner assembly

AR63.10-L-0661-01VB

 Spot weld milling cutter

*201589005100

Vario Drill WS 91 spot weld removing tool

Ball cutter, 12 mm

Round wire brush, braided,  70 mm

Hole punching pliers,  7 mm

Abrasive disk,  115 mm, 80 m/s (max.

Cutting disk,  65 mm, 80 m/s (max.

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Body jig saw
gotis://K_58.1_01.0

Tarp (fire-resistant)

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

8

Prepare complete rear wheel well liner assembly for installation

AR63.10-L-0661-02VB

Round wire brush, braided,  70 mm

Abrasive disk,  115 mm, 80 m/s (max.

Hole punching pliers,  7 mm

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Tarp (fire-resistant)

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

9

Install wheel well liner assembly at rear and weld in

AR63.10-L-0661-03VB

Polygrip aluminum/steel countersunk head rivets 6.414 mm

Polygrip aluminum flat head rivets 6.414 mm

 Feeler gauge

*129589032100

Pop rivet gun, model HN 1

Electrode miller

C-clamps

Clamping pliers

Round wire brush, braided,  70 mm

Abrasive disk,  115 mm, 80 m/s (max. 13,250 rpm)

Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver

MIG MAG gas welder (steel, brazing, aluminum)
gotis://K_60-65_17.1

Inverter spot welder
gotis://K_60-65_16.0

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A

10

Adjust gap dimensions on hoods, doors and lids

AR60.00-L-0700-01VA

 Feeler gauge

*129589032100

11

Clean welds and metal flanges with wire brush. Clean repair areas.



12

Prime areas to be repaired with MB-2K primer filler.



Notes on paintwork repairs

All models

AH98.00-P-9408-02A

13

Supplement standard sealant using MB body sealant

Seam sealing after repairs

AR97.10-L-4000VA



General information on MB materials

All models

AH98.00-P-9409-03A

14

Supplement standard underfloor protection with MB permanent underbody sealant

Permanent underfloor protection

AR97.20-P-0500-03A



General information on MB materials

All models

AH98.00-P-9409-03A

15

Install D-pillar

AR63.20-L-2000VA

16

Install taillamp reinforcement

AR63.20-L-2011VA

17

Install end section of corner pillar paneling

AR64.30-L-0870VA

18

Install rear fender

AR63.50-L-1400VB

19

Paint side wall, D-pillar, reinforcement for rear lighting, end piece of corner pillar paneling and adjacent areas



Notes on paintwork repairs

AH98.00-P-9408-02A

20

Apply additional cavity preservation



Preservation

AP97.20-P-0640A

21

Reinstall all removed assembly parts

Number

Designation

Type
414.700

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

5.0 (0.5)

Front door to fender

Dimension "H"

mm

5.0 (0.5)

Front door to rear door

Dimension "I"

mm

-

Front door to roof

Dimension "C"

mm

-

Rear door to top of side section

Dimension "D"

mm

-

Rear door to side piece, bottom

Dimension "J"

mm

-

Fender to A-pillar

Dimension "Q"

mm

2.0 (0.5)

Front door to rear fender

Dimension "P"

mm

5.0 (0.5)

See picture

-

BE60.00-P-1011-01A

Gap dimension

Liftgate to taillamp unit

Dimension "G"

mm

5.0 (0.5)

Rear-end door to bumper

Dimension "I"

mm

7.0 (0.5)

Liftgate to liftgate

Dimension "L"

mm

7.0 (0.5)

Liftgate to rear spoiler

Dimension "M"

mm

5.0 (0.5)

Rear spoiler to roof

Dimension "T"

mm

7.0 (0.5)

See picture

-

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42