Removing and installing D-pillar · ar6320l2000va · Mercedes-Benz WIS

AR63.20-L-2000VA

Removing and installing D-pillar

10.7.01

MODEL 414.700

L63.20-0133-06

	Remove
 Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.	AS00.00-Z-0017-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Guidelines for removing fuel tank when performing welding work on bodies	All models	AH60.00-P-3000-01Z
	General information on riveting		AH60.00-P-0003-01N
1	Remove attached parts in area of D-pillar
2	Remove detachable parts in vehicle interior (area to be repaired)
3	Cover all attached parts remaining in vehicle (area to be repaired)		*WH58.30-Z-1001-40A
4	Remove outer side wall		AR63.10-L-0805VB
5	Remove taillamp reinforcement		AR63.20-L-2011VA
6	Remove corner paneling		AR64.30-L-0870VA
7	Separate D-pillar		AR63.20-L-2000-01VA
		 Spot weld milling cutter	*201589005100
		 Vario Drill WS 91 spot weld removing tool	*WH58.30-Z-1006-01A
		 Hot-air gun - 3000 W	*WH58.30-Z-1004-20A
		 Ball cutter,  12 mm	*WH58.30-Z-1002-01A
		 Round wire brush, braided,  70 mm	*WH58.30-Z-1001-03A
		 Cutting disk, 65 mm, 80 m/s (max.	*WH58.30-Z-1021-04A
		 Abrasive disk,  115 mm, 80 m/s, (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Two-post lift	*WE58.40-Z-1001-05A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Preparing D-pillar for installation		AR63.20-L-2000-02VA
		 Round wire brush, braided,  70 mm	*WH58.30-Z-1001-03A
		 Abrasive disk,  115 mm, 80 m/s, (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Set up Celette or Car-Bench straightening bench with modular and cross members	Observe enclosed setup plans!
10	Set up Celette or Car-Bench straightening set	Observe enclosed setup plans!
11	Set vehicle onto straightening bench using two-column lift and fasten
	Install
 Danger!	Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
12	Install D-pillar and weld in		AR63.20-L-2000-03VA
		Polygrip aluminum/steel flat head rivet  6.414 mm
		 Clamps	*WH58.30-Z-1031-02A
		 Clamping pliers	*WH58.30-Z-1003-02A
		 screw-on pliers, dia. 6.4 mm - Clamping range 0-15 mm, identification color silver	*WH58.30-Z-1038-02A
		 Pop rivet gun, model HN 1	*WH58.30-Z-1001-29A
		 Electrode miller	*WH58.30-Z-1003-01A
		Celette straightening bench M8S	*WE58.40-Z-1001-01E
		Celette straightening unit C8S	*WE58.40-Z-1002-01E
		Set of Celette modular members 955.940	*WE58.40-Z-1007-01E
		Celette additional member 955.908	*WE58.40-Z-1008-01E
		Celette straightening bench MT 10, (without old hole pattern, model 123 cannot be repaired)	*WE58.40-Z-1001-01E
		Car-Bench straightening bench BT 17	*WE58.40-Z-1003-01E
		Car-Bench alignment and lifting platform CB 41	*WE58.40-Z-1004-01E
		Car-Bench straightening unit PT 13	*WE58.40-Z-1005-01E
		Car-Bench universal cross member set A 296/15 (all cross members 1500 mm long)	*WE58.40-Z-1011-01E
		Car-Bench straightening bracket set 82 423 (for model 168, 414)	*WE58.40-Z-1011-01A
		Celette straightening bracket set 7168.300 (for model 168, 414)	*WE58.40-Z-1010-01A
		Celette straightening set 7414.300 (for model 414)	*WE58.40-Z-1043-01A
		Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (for model 414)	*WE58.40-Z-1040-01A
		Car-Bench 82444 supplementary straightening set for Car-Bench straightening bracket set 82 423 (for model 414)	*WE58.40-Z-1044-01A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Two-post lift	*WE58.40-Z-1001-05A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
13	Clean welds and metal flanges with wire brush. Clean repair areas
14	Install corner paneling		AR64.30-L-0870VA
15	Install taillamp reinforcement		AR63.20-L-2011VA
16	Install outer side wall		AR63.10-L-0805VB
17	Prime repaired area with MB-2K priming filler
	Notes on paintwork repairs	Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463	AH98.00-P-9408-02A
18	Supplement standard seals with MB body sealant	Seam sealing after repairs	AR97.10-L-4000VA
	General information on MB materials	All models	AH98.00-P-9409-03A
19	Supplement standard underbody protection with MB permanent underbody sealant	Permanent underfloor protection	AR97.20-P-0500-03A
	General information on MB materials	All models	AH98.00-P-9409-03A
20	Paint D-pillar and adjacent surfaces
	Notes on paintwork repairs	Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463	AH98.00-P-9408-02A
21	Apply additional cavity preservation
	Preservation		AP97.20-P-0640A
22	Reinstall all removed assembly parts

Spot weld milling cutter

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Münden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1004-20A	Hot-air gun
WH58.30-Z-1001-29A	Lever riveting device
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1010-01A	Celette straightening bracket set 7168.300 (model 168, model 414)
WE58.40-Z-1011-01A	Car-Bench straightening bracket set 82 423 (model 168, model 414)
WE58.40-Z-1040-01A	Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414)
WE58.40-Z-1043-01A	Celette straightening set 7414.300 (model 414)
WE58.40-Z-1044-01A	Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414)
WE58.40-Z-1001-01E	Celette straightening bench
WE58.40-Z-1002-01E	Celette straightening unit
WE58.40-Z-1003-01E	Car-Bench straightening bench
WE58.40-Z-1004-01E	Car-Bench straightening lifting platform
WE58.40-Z-1005-01E	Car-Bench straightening equipment
WE58.40-Z-1007-01E	Celette module crossmember set 955.940
WE58.40-Z-1008-01E	Celette additional member 955.908
WE58.40-Z-1011-01E	Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)
WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah6000p000301n General information on riveting
ah6000p300001z Guidelines for removing fuel tank when performing welding work on bodies
ah9800p940802a Notes on paintwork repairs
ah9800p940903a General information on MB materials
ap9720p0640a Preservation
ar6310l0805vb Remove/install outer side wall
ar6320l200001va Separate D-pillar
ar6320l200002va Preparing D-pillar for installation
ar6320l200003va Install D-pillar
ar6320l2011va Remove/install taillamp reinforcement
ar6430l0870va Removing and installing end section of corner pillar paneling
ar9710l4000va Seam sealing following repair
ar9720p050003a
ar9720p050003a Processing permanent underbody protection for painting
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts