Remove/install side wall · ar6310d9150d · Mercedes-Benz WIS

AR63.10-D-9150D

Remove/install side wall

16.5.01

MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system

MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system

MODEL 903.612 with CODE (PG5) UPS integral box body

MODEL 903.612 /613 with CODE (Z22) Post freight delivery service

D63.10-1169-09

Shown on model 903.613 with code (Z22) Post freight delivery service

1 Guide rail

5 Rear corner pillar

6 Wheelhouse cover strip

7 Side wall

2 Retainer profile

3 Front partition wall

4 Rear partition wall

	Remove
 Danger!	Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes	Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers.	AS00.00-Z-0016-01A
 Danger!	Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
	Notes on gluing		AH63.10-N-9000-01D
1.1	Remove guide rail (1)	With code (PG3) Integral box body with shelf system With code (PG4) Integral box body without shelf system With code (Z22) Post freight delivery service	AR72.16-D-7807E
1.2	Remove retainer profile for upper guide rail of sliding door	With code (PG5) UPS integral box body Model 903.612 with code (Z22) Post freight delivery service and linearly guided sliding door	AR72.16-D-2260E
2.1	Remove retainer profile (2) for shelves	With code (PG3) Integral box body with shelf system With code (Z22) Post freight delivery service	AR68.50-D-9060D
		With code (PG5) UPS integral box body	AR68.50-D-9060E
3.1	Remove front partition wall (3)	With code (PG3) Integral box body with shelf system With code (Z22) Post freight delivery service	AR68.74-D-0700D
		With code (PG5) UPS integral box body	AR68.74-D-0700E
4.1	Remove rear partition wall (4)	Model 903.613 with code (PG3) Integral box body with shelf system Model 903.613 with code (Z22) Post freight delivery service	AR68.74-D-0710D
5	Remove rear corner pillar (5)		AR63.20-D-9090D
6	Remove underride guard	With code (PG3) Integral box body with shelf system With code (PG4) Integral box body without shelf system With code (Z22) Post freight delivery service	AR88.30-D-0010D
		With code (PG5) UPS integral box body	AR88.30-D-0010E
7	Remove wheelhouse cover strip (6)		AR88.80-D-9000D
8	Remove side wall (7)		AR63.10-D-9150-01D
		 Cutting blade	*124589216300
		 Cutting blade 131	*WH58.30-Z-1013-04A
		 Multicutter	*WH58.30-Z-1003-20A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
	Install
9	Prepare side wall (7) for installation		AR63.10-D-9150-02D
		 Hand gun	*000589012500
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1l primer	*BR00.45-Z-1049-07A
		Körapur 140 sealant, broom yellow 310 ml	*BR00.45-Z-1042-01A
		Helmipur SH 100 sealing adhesive, white, 310 ml	*BR00.45-Z-1049-01A
10	Install side wall (7)		AR63.10-D-9150-03D
		 Hand gun	*000589012500
		 Clamps	*WH58.30-Z-1031-02A
		 2 m C-clamp	*WH58.30-Z-1032-02A
		2.5 mm C-clamp	*WH58.30-Z-1033-02A
		 Hand riveter	*WH58.30-Z-1003-29A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1l primer	*BR00.45-Z-1049-07A
		Körapur 140 sealant, broom yellow 310 ml	*BR00.45-Z-1042-01A
		Helmipur SH 100 sealing adhesive, white, 310 ml	*BR00.45-Z-1049-01A
11	Install wheelhouse molding (6)		AR88.80-D-9000D
12	Install underride guard	With code (PG3) Integral box body with shelf system With code (PG4) Integral box body without shelf system With code (Z22) Post freight delivery service	AR88.30-D-0010D
		With code (PG5) UPS integral box body	AR88.30-D-0010E
13	Install rear corner pillar (5)		AR63.20-D-9090D
14.1	Install rear separation wall (4)	Model 903.613 with code (PG3) Integral box body with shelf system Model 903.613 with code (Z22) Post freight delivery service	AR68.74-D-0710D
15.1	Install front separation wall (3)	With code (PG3) Integral box body with shelf system With code (Z22) Post freight delivery service	AR68.74-D-0700D
		With code (PG5) UPS integral box body	AR68.74-D-0700E
16.1	Install retainer profile (2) for rear shelves	With code (PG3) Integral box body with shelf system With code (Z22) Post freight delivery service	AR68.50-D-9060D
		With code (PG5) UPS integral box body	AR68.50-D-9060E
17.1	Install guide rail (1)	With code (PG3) Integral box body with shelf system With code (PG4) Integral box body without shelf system With code (Z22) Post freight delivery service	AR72.16-D-7807E
17.2	Install retainer profile for upper guide rail of sliding door	With code (PG5) UPS integral box body Model 903.612 with code (Z22) Post freight delivery service and linearly guided sliding door	AR72.16-D-2260E

124 589 21 63 00

Cutting blade

Hand pressure gun

000 589 01 25 00

Commercially available tools

Number	Designation
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1032-02A	2 m C-clamp
WH58.30-Z-1033-02A	2,5 m C-clamp
WH58.30-Z-1013-04A	Cutting knife 131, Firma Fein GmbH D-70176 Stuttgart
WH58.30-Z-1003-20A	Multicutter
WH58.30-Z-1003-29A	Hand riveter

Workshop equipment

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Repair materials

Number	Designation	Order number
BR00.45-Z-1042-01A	Broom yellow Körapur 140 sealing adhesive; 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 791
BR00.45-Z-1049-01A	Helmipur SH 100 sealing adhesive, white, 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 330 733
BR00.45-Z-1034-04A	Körasol V WL cleaner, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 741
BR00.45-Z-1049-07A	Primer Körabond HG 81, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 338 976

Referenced documents

ah6310n900001d Notes on gluing
ar6310d915001d Remove side wall
ar6310d915002d Prepare side wall for installation
ar6310d915003d Install side wall
ar6320d9090d Remove/install rear corner pillar
ar6850d9060d Remove, install retaining channel for shelves
ar6850d9060e Remove, install retaining channel for shelves
ar6874d0700d Remove/install front partition wall
ar6874d0700e Remove/install front partition wall
ar6874d0710d Remove, install rear dividing wall
ar7216d2260e Remove/install retainer profile for upper sliding door guide rail
ar7216d7807e Remove/install guide rail for sliding door
ar8830d0010d Remove/install underride guard
ar8830d0010e Remove/install underride guard
ar8880d9000d Remove/install wheelhouse cover strip
as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows