Remove/install side wall

AR63.10-D-9150B

Remove/install side wall

20.02.2019

Model

906.135

with code PZ0 (Package delivery vehicle, integral box body DP DHL)

1

Wheel well

3

Rear partition

5

Rear corner pillar

2

Retainer profiles

4

Side wall

6

Vent grille



Remove

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.

Extract dust through the extractor unit connections using a certified vacuum cleaner. Wear a fine dust filtering mask as well as safety glasses and protective gloves.

AS60.00-Z-0002-01A

 Warning

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

 Warning

Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows

Wear protective gloves and safety glasses.

AS65.00-Z-0003-01A

Topical note

Notes on gluing

AH63.10-N-9000-01D

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on riveting

AH60.00-P-0003-01N

1

Remove retainer profile (2) of the affected side wall (4)

AR68.50-D-9060B

 When installing a new left side wall (4), both retainer profiles (2) must be removed.

2

Remove rear partition (3)

AR68.74-D-0710B

3

Remove wheel well (1)

AR61.10-D-6096C

4

Remove rear corner pillar (5)

AR63.20-D-9090B

5

Remove side wall (4)

AR63.10-D-9150-01B



Install

6

Prepare side wall (4) for installation

AR63.10-D-9150-02B

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

Körapop 225 sealing adhesive, white; 600 ml

*BR00.45-Z-1098-01A

7

Install side wall (4)

AR63.10-D-9150-03B

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

Körapop 225 sealing adhesive, white; 600 ml

*BR00.45-Z-1098-01A

Körapop 235 sealing adhesive, broom yellow; 310 ml

*BR00.45-Z-1103-01A

8

Install wheel well (1)

AR61.10-D-6096C

9

Install rear corner pillar (5)

AR63.20-D-9090B

10

Install vent grille (6)

AR83.10-D-0011B

11

Install rear partition (3)

When installing a new left side wall (4)

AR68.74-D-0710B

12

Install retainer profile (2)

AR68.50-D-9060B

 If necessary, drill holes for screws in the new profile rails.

Repair materials

Number

Designation

Order number

BR00.45-Z-1054-07A

Primer Körabond HG 81, 1l

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax. +49 3761 492208
www.saxas.biz
Order no.: 338 976

BR00.45-Z-1071-04A

Körasolv WL cleaner, 1 l

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel.: +49 3761 49143
Fax +49 3761 492208
Order no.: 326 741
http://www.saxas.biz

BR00.45-Z-1098-01A

Körapop 225 sealing adhesive, white; 600 ml

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax +49 3761 492208
www.saxas.biz
Order no.: 344 039

BR00.45-Z-1103-01A

Körapop 235 sealing adhesive, broom yellow; 310 ml

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax +49 3761 492208
www.saxas.biz
Order no.: 343 910