Prepare sidewall paneling up to bead for installation

AR63.10-D-5913-06F

Prepare sidewall paneling up to bead for installation

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Model

909.843

with code W03 (Body extension)

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Scribe cut on rear sidewall (1) and cut (area A).

 Transfer dimension for cut from body.

2

Model 909.843
with code W03 (Body extension)
except code T16 (Sliding door right)
Scribe cut on right side wall (1) approx. 1 mm in front of folding edge and cut (area A1).

Only on repair on right side of vehicle.

 Folding edge must remain.

3

Scribe cut on left side wall (1) approx. 1 mm in front of folding edge and cut (area A1).

Only on repair on left side of vehicle.

 Folding edge must remain.

4

Grind side wall (1) down to bare metal on outside in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

5

Coat insides of spot weld flanges with zinc dust paint.

6

Model 909.843
with code T16 (Sliding door right)
with code W03 (Body extension)
Grind side wall (1) down to bar metal on cross-hatched area.

Only on repair on right side of vehicle.

7

Model 909.843
with code T16 (Sliding door right)
with code W03 (Body extension)
Drill holes for plug welding on side wall (1) (area A2).

Only on repair on right side of vehicle.

 Transfer position of holes for body.

8

Drill holes for plug welding on side wall (1) (areas B, C, D, E and F).

 Transfer position of holes for body.

9

Remove grinding dust and drill chips.

10

Fabricate duplicator (2) of approx. 1.5 mm thick sheet steel.

 Dimensions:
   b = 400 mm
c = 60 mm

11

Grind duplicators (2) down to bare metal in crosshatched area.

 Remove grinding dust.