Replace side wall paneling up to window cutout

AR63.10-D-5893FA

Replace side wall paneling up to window cutout

28.02.2017

Model

909.843

except code W03 (Body extension)

1

Side wall paneling

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining on vehicle with spark protection blankets

3.1

Separate side wall paneling (1) on right

If right side of vehicle is damaged.

Model 909.843
with code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-01FA

Model 909.843
except code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-01FB

 Spot weld milling cutter

*201589005100

3.2

Separate side wall paneling (1) on left

If left side of vehicle is damaged.

AR63.10-D-0002-01F

 Spot weld milling cutter

*201589005100

4.1

Prepare side wall paneling connection points (1) on right

If right side of vehicle is damaged.

Model 909.843
with code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-02FA

Model 909.843
except code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-02FB

1K-zinc dust paint

*BR00.45-Z-1056-07A

4.2

Prepare side wall paneling connection points (1) on left

If left side of vehicle is damaged.

AR63.10-D-0002-02F

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

5.1

Prepare side wall paneling (1) on right for installation

If right side of vehicle is damaged.

Model 909.843
with code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-03FA

Model 909.843
except code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-03FB

1K-zinc dust paint

*BR00.45-Z-1056-07A

5.2

Prepare side wall paneling (1) on left for installation

If left side of vehicle is damaged.

AR63.10-D-0002-03F

1K-zinc dust paint

*BR00.45-Z-1056-07A

6.1

Install side wall paneling (1) on right

If right side of vehicle is damaged.

Model 909.843
with code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-04FA

Model 909.843
except code T16 (Sliding door right)
except code W03 (Body extension)

AR63.10-D-5892-04FB

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

6.2

Install side wall paneling (1) on left

If left side of vehicle is damaged.

AR63.10-D-0002-04F

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

7

Clean welds and sheet metal flanges

8

Remove spark protection blankets

9

Clean repair area


Remove metal shavings or metal grinding dust in hollow cavities.
Otherwise corrosion damage may occur.

10

Prime repair area using primer filler

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

11

Seal seam following repairs

AR97.10-D-4000F

12

Paint repair areas and adjacent surfaces

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

13

Add cavity preserving agent

AR97.20-D-1500F

14

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00