Remove/install rear side wall paneling with side roof paneling · ar6310d0140ts · Mercedes-Benz WIS

AR63.10-D-0140TS

Remove/install rear side wall paneling with side roof paneling

15.01.2020

Model	907.6/7
	with code D03 (Roof and rear-end doors, high version)
Model	907.6
	with code D05 (Super-high roof)
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
Model	910.6
	with code D03 (Roof and rear-end doors, high version)

Remove/install rear side wall paneling with side roof paneling

D63.10-2043-09

Shown on model 907.733 with code D03 (roof and rear-end doors, high version) and code T16 (right sliding door), right side of vehicle

Side wall paneling

Side roof paneling

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Cut off side wall paneling (1) with side roof paneling (2).	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-01TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Straight grinder Chisel Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare side wall paneling (1) for installation.	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-02TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare side roof paneling (2) for installation.	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR65.10-D-1031-02TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR65.10-D-1031-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner
6	Cut out window cutout of side wall paneling (1).	Model 907.6/7 with window in side wall	AR63.10-D-5892-05TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
7	Install side wall paneling (1).	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-03TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-0140-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
8	Weld in side roof paneling (2).	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR65.10-D-1031-03TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR65.10-D-1031-03TSB
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Squeeze gun Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
9	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
10	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
11	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
15	Supplement cavity preservation		AR97.20-D-1500TS
16	Install detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah9800p940802a Notes on paintwork repairs
ar6310d014001ts Cut off rear side wall paneling with side roof paneling
ar6310d014001tsb Cut off rear side wall paneling with side roof paneling
ar6310d014002ts Prepare rear side wall paneling with side roof paneling for installation
ar6310d014002tsb Prepare rear side wall paneling with side roof paneling for installation
ar6310d014003ts Install rear side wall paneling with side roof paneling
ar6310d014003tsb Install rear side wall paneling with side roof paneling
ar6310d589205ts Separate window cutout from side wall paneling
ar6510d103102ts Prepare rear side roof paneling for installation
ar6510d103102tsb Prepare rear side roof paneling for installation
ar6510d103103ts Weld in rear side roof paneling.
ar6510d103103tsb Weld in rear side roof paneling.
ar9710d4000ts Seam sealing following repair
ar9720d1500ts Cavity preservation following repair work
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
ws5400p0049b 000 588 00 84 00 Heat gun
ws6000p0021k 000 588 01 84 00 Welder
ws6000p0022k 000 588 02 84 00 Welder