1 | Side wall paneling up to window cutout |
D63.10-0074-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove side window | ||
2 | Remove interior trim | ||
3 | Remove other detachable parts in repair area | ||
4 | Cover all detachable parts that remain in repair area | ||
5 | Cut off left side wall paneling up to window cutout (1) | ||
Cut spot welds | |||
Spot weld milling cutter | |||
| Install | ||
6 | Prepare connecting points of left side wall paneling up to window cutout (1) | ||
7 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
8 | Prepare left side wall paneling up to window cutout (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
9 | Weld in left side wall paneling up to window cutout (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
10 | Grind off any residue welding material | ||
11 | Solder connections | ||
12 | Vacuum out hollow cavities | | |
13 | Clean repair area and prime with MB primer filler | ||
14 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
15 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
16 | Paint repair area adjacent surfaces | ||
17 | Add cavity preserving agent | ||
18 | Apply standard sealant between door frame paneling and left side wall paneling up to crease (1) | ||
19 | Install side window | ||
20 | Install interior trim | ||
21 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n000501a General notes on welding
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6310d000201a Separating left side wall paneling up to window cutout
- ar6310d000202a Preparing connection points for left side wall paneling up to window cutout
- ar6310d000203a Preparing left side wall paneling up to window cutout for installation
- ar6310d000204a Welding in left side wall paneling up to window cutout
- ar6420d0002a Work instructions for cutting
- ar9710d4000a Seam sealing following repair
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as9100z000101d Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.