Replace side reinforcement

AR62.30-P-1401SX

Replace side reinforcement

11.11.11



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on body repair

AH60.00-N-0001-01A



Notes on paintwork repairs

AH98.00-P-9408-02A



General information on MB materials

AH98.00-P-9409-03A



General information on riveting

AH60.00-P-0003-01N

1

Remove front bumper

AR88.20-P-2000SX

2

Remove lamp unit

AR82.10-P-4730SX

3

Remove front fender

AR88.10-P-1000SX

4

Cover all detachable parts remaining in vehicle

Tarp (fire-resistant)

5

Remove side reinforcement (1)

AR62.30-P-1401-01SX

 Spot weld milling cutter

*201589005100

Ball cutter, dia. 12 mm

Round wire brush, braided, dia. 70 mm

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install welding device

With suspension strut installed

AR62.20-P-1286-05SX

 Welding device

*221589012300

 Upright (only model 221 with code Z07 Top protection)

*221589072300

With suspension strut removed

AR62.20-P-1286-05SY

 Welding device

*221589012300

 Upright (only model 221 with code Z07 Top protection)

*221589072300

Nut, front suspension strut to front end

*BA32.25-P-1001-04L

7

Install side reinforcement (1)

AR62.30-P-1401-03SX

 Welding device

*221589012300

 Upright (only model 221 with code Z07 Top protection)

*221589072300

Clamping pliers

Manual temporary fastener, dia. 4.0 mm - clamping range 0 - 6 mm, identification color yellow

Round wire brush, braided, dia. 70 mm

Hand riveter

Drill
gotis://K_58.1_04.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Rivet

*BR00.45-Z-1008-13A

8

Clean repair areas

9

Prime repair area using primer filler

10

Carry out seam sealing after repairs

 Supplement standard sealants with MB body sealant.

AR97.10-P-4000SX

Sealant

*BR00.45-Z-1003-01A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

11

Paint repair areas and adjacent surfaces

12

Apply additional cavity preservation

Model 216

AR97.20-P-1500SC

Model 221

AR97.20-P-1500SX



Notes on cavity preservation

AH97.20-P-0001-01B

Combination pressure spray gun (corrosion protection)
gotis://K_91-97_01.0

MB cavity wax preservation, 1 l

*BR00.45-Z-1003-05A

13

Remove tarp

 On all covered parts remaining in vehicle.

14

Install front fender

AR88.10-P-1000SX

15

Install lamp unit

AR82.10-P-4730SX

16

Install front bumper

AR88.20-P-2000SX

Number

Designation

Model
216 without 4MATIC

Model
216 with 4MATIC

BA32.25-P-1001-04L

Nut, front suspension strut to front end

Stage 1

Nm

35

35

Stage 2

Nm

-

-

Number

Designation

Model
221 with code Z07/Z07+Z19

Model
221 with 4MATIC

BA32.25-P-1001-04L

Nut, front suspension strut to front end

Stage 1

Nm

30

35

Stage 2

Nm

35

-

Number

Designation

Model
221 with code 487 (ABC)

Model
221 without 4MATIC and without code 487, Z07/Z07+Z19

BA32.25-P-1001-04L

Nut, front suspension strut to front end

Stage 1

Nm

35

30

Stage 2

Nm

-

-

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1003-05A

Cavity sealant, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1008-13A

Blind rivet, power window at left door 4.8X8

A 003 990 24 97