ar6230p140001w

Separate reinforcement

Type ar · topic 62.30 · version 0100 · 2010-12-22

Applies to: MODEL 172

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.30 Front cross member and reinforcement — Series 172

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.30 Front end, complete — Series 172

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.40 Firewall — Series 172

AR62.30-P-1400-01W

Separate reinforcement

Separate reinforcement

P62.30-3051-09

Separate reinforcement

P62.30-3052-09

1 Scribe separation line on front reinforcement (1) and cut (area A).

Cut on both sides depending on the degree of damage.

2 Expose spot welds on front reinforcement (1) and cut out (areas B, D, E, F1, F2, G1, G2, H1 and H2).

3 Drill Ø 6.7 mm spot welds through front reinforcement (1) (areas C, I1 and I2).

Separate reinforcement

P62.30-3053-12

Perform operation steps 4 and 5 at bottom of vehicle.

4 Cut out spot welds on front reinforcement (1) and cut out (area J).

5 Drill Ø 6.7 mm spot welds through front reinforcement (1) (area K).

Separate reinforcement

P62.30-3058-01

6 Remove damaged front reinforcement (1).

Bend longitudinal member lower section approx. 15 mm down in front area (arrow) for complete removal of front reinforcement (1).

Separate reinforcement

P62.30-3054-06

7 Sand mating surfaces down to bare metal in the cross-hatched areas.

Grind spot weld flanges down to bare metal on both sides.

8 Remove shavings and drill chips.

9 Coat insides of spot weld flanges with zinc dust paint.