ar6220p128701lf

Partially remove upper front longitudinal member

Type ar · topic 62.20 · version 0101 · 2014-06-11

Applies to: MODEL 217, 222

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.20 Wheelhouse — Series 217 · Series 222

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.35 Carrier/wheel well — Series 217 · Series 222

AR62.20-P-1287-01LF

Partially remove upper front longitudinal member

MODEL

217, 222

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Partially remove upper front longitudinal member

P63.20-8326-09

Shown on MODEL 222

1

Expose self-piercing rivets on strut (2) and rivet with Ø 6 mm bit (area A).

The self-piercing rivets can also be separated with a riveter for self-piercing and flow-form rivets.

2

Unscrew bolts (3) from strut (2).

Partially remove upper front longitudinal member

3

Heat strut (2) in crosshatched areas.


Cross-hatched areas are bonded.


4

Remove strut (2).

Shown on MODEL 222

P63.20-8327-06

Partially remove upper front longitudinal member

P63.20-8328-09

Shown on MODEL 222

5

Expose self-piercing rivet on upper front longitudinal member (1) with Ø 6 mm bit (areas B1, B2, B3 and C).

The self-piercing rivets can also be cut with a riveter for self-piercing and flow-form rivets (area B1 and B2).

6

Unscrew bolts (3) from upper front longitudinal member (1).

Partially remove upper front longitudinal member

7

Heat upper front longitudinal member (1) in crosshatched areas.


Cross-hatched areas are bonded.

Shown on MODEL 222

P63.20-8329-06

Partially remove upper front longitudinal member

P63.20-8330-09

Shown on MODEL 222

8

Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall .

Observe pretreatment of bonding surfaces.
Grind mating surface down to bare metal on inside (area D).