L62.20-0034-06
| Remove | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
| General information on repairs to body | All models | |
| Guidelines for removing fuel tank when performing welding work on bodies | All models | |
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all attached parts remaining in vehicle (area to be repaired) | ||
3 | Remove front end | ||
4 | Separate longitudinal member front section | ||
Spot weld milling cutter | |||
Vario Drill WS 91 spot weld removing tool | |||
Spherical milling cutter,dia. 12 mm | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Two-post lift | |||
Wet/dry vacuum cleaner | |||
5 | Prepare longitudinal member front section | ||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Tarpaulin (fire-resistant) | |||
| Install | ||
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | |
6 | Weld in longitudinal member front section | ||
C- clamps | |||
Clamping pliers | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115, 80 m/s (max. 13,250 rpm) | |||
Celette straightening bench M8S | |||
Celette straightening equipment C8S | |||
Set of Celette module members 955.940 | |||
Celette additional member 955.908 | |||
Celette straightening bench MT 10 (without old hole pattern, model 123 cannot be repaired) | |||
Car-Bench straightening bench BT 17 | |||
Car-Bench alignment and lifting platform CB 41 | |||
Car-Bench straightening equipment PT 13 | |||
Car-Bench universal crossmember set A 296/15 (all crossmembers 1500 mm long) | |||
Car-Bench straightening bracket set 82 423 (for model 168, 414) | |||
Celette straightening bracket set 7168.300 (for model 168, 414) | |||
Celette straightening set 7414.300 (for model 414) | |||
Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (for model 414) | |||
Car-Bench 82444 supplementary straightening set for Car-Bench straightening bracket set 82 423 (for model 414) | |||
Two-post lift | |||
Inert gas welder | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Tarpaulin (fire-resistant) | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
7 | Adjust gap dimensions on hoods, doors and lids | ||
Feeler gauge | |||
8 | Clean welds and metal flanges with wire brush. Clean repair areas | ||
9 | Prime repaired area with MB-2K priming filler | ||
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | |
10 | Supplement standard seals with MB body sealant | Seam sealing after repairs | |
| General information on MB materials | All models | |
11 | Supplement standard underfloor protection with MB permanent underbody sealant | Permanent underfloor protection | |
| General information on MB materials | All models | |
12 | Install frond end | ||
13 | Paint longitudinal member front section and adjoining surfaces | ||
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | |
14 | Apply additional cavity preservation | ||
| Preservation | ||
15 | Reinstall all removed assembly parts |
129 589 03 21 00
Feeler gauge
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1010-01A | Celette straightening bracket set 7168.300 (model 168, model 414) |
WE58.40-Z-1011-01A | Car-Bench straightening bracket set 82 423 (model 168, model 414) |
WE58.40-Z-1040-01A | Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414) |
WE58.40-Z-1043-01A | Celette straightening set 7414.300 (model 414) |
WE58.40-Z-1044-01A | Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414) |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1002-01E | Celette straightening unit |
WE58.40-Z-1003-01E | Car-Bench straightening bench |
WE58.40-Z-1004-01E | Car-Bench straightening lifting platform |
WE58.40-Z-1005-01E | Car-Bench straightening equipment |
WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
WE58.40-Z-1008-01E | Celette additional member 955.908 |
WE58.40-Z-1011-01E | Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long) |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p300001z Guidelines for removing fuel tank when performing welding work on bodies
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ap9720p0640a Preservation
- ar6000l070001va Gaps around hoods, doors, and lids
- ar6220l126001va Separate longitudinal member front section
- ar6220l126003va Weld in longitudinal member front section
- ar6220l126005va Prepare longitudinal member front section
- ar6230l1570va Completely replace front end with reinforcement
- ar9710l4000va Seam sealing following repair
- ar9720p050003a
- ar9720p050003a Processing permanent underbody protection for painting
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts