Replace front left wheelhouse with longitudinal member, A-pillar and firewall

AR62.20-L-1224VA

Replace front left wheelhouse with longitudinal member, A-pillar and firewall

22.1.02



Remove

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.

AS00.00-Z-0017-01A



General information on repairs to body

All models

AH60.00-N-0001-01A



Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z



General information on riveting

AH60.00-P-0003-01N

1

Remove detachable body components in area of A-pillar

2

Remove detachable parts in vehicle interior (area to be repaired)

3

Cover all attached parts remaining in vehicle (area to be repaired)

*WH58.30-Z-1001-40A

4

Remove left front wheelhouse with longitudinal member, A-pillar and firewall.

AR62.20-L-1224-01VA

 Spot weld milling cutter

*201589005100

 Vario Drill WS 91 spot weld removing tool

*WH58.30-Z-1006-01A

 Spherical milling cutter, dia. 12 mm

*WH58.30-Z-1002-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

*WH58.30-Z-1021-04A

 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Tarpaulin (fire-resistant)

*WH58.30-Z-1001-40A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Two-post lift

*WE58.40-Z-1001-05A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare left front wheelhouse with longitudinal member, A-pillar and firewall

AR62.20-L-1224-02VA

 Spot weld milling cutter

*201589005100

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

 Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

*WH58.30-Z-1021-04A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fire-resistant)

*WH58.30-Z-1001-40A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Set up Celette or Car-Bench straightening bench with modular and crossmembers

Observe the setup plans enclosed!

7

Set up Celette or Car-Bench straightening bracket set

Observe the setup plans enclosed!

8

Set vehicle onto straightening bench using two-post lift and fasten

9

Install side portal bracket set

AR60.20-L-1700VA



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

10

Install left front wheelhouse with longitudinal member, A-pillar and firewall.

AR62.20-L-1224-03VA

Polygrip aluminum flat head rivets, dia. 6.414 mm

Polygrip steel/steel countersunk rivets, dia. 5 x 10 mm

 Test and welding gauges for A-B-C-pillars

*168589002300

 Test and welding device

*168589112300

 Side portal frame

*210589172300

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Abrasive disk, dia. 115 mm, 80 m/s (max.

*WH58.30-Z-1024-04A

 C-clamps

*WH58.30-Z-1031-02A

 Clamping pliers

*WH58.30-Z-1003-02A

 Manual temporary fastener, dia. 5.0 mm - clamping range 0 - 6 mm, identification color black

*WH58.30-Z-1037-02A

 Manual temporary fastener, dia. 6.4 mm - Clamping range 0-15 mm, identification color silver

*WH58.30-Z-1038-02A

 Pop rivet gun, model HN 1

*WH58.30-Z-1001-29A

 Electrode miller

*WH58.30-Z-1003-01A

Inert gas welder

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fire-resistant)

*WH58.30-Z-1001-40A

Two-post lift

*WE58.40-Z-1001-05A

Celette straightening bench M8S

*WE58.40-Z-1001-01E

Celette straightening equipment C8S

*WE58.40-Z-1002-01E

Set of Celette module members 955.940

*WE58.40-Z-1007-01E

Celette additional member 955.908

*WE58.40-Z-1008-01E

Celette straightening bench MT 10 (without old hole pattern, model 123 cannot be repaired)

*WE58.40-Z-1001-01E

Car-Bench straightening bench BT 17

*WE58.40-Z-1003-01E

Car-Bench alignment and lifting platform CB 41

*WE58.40-Z-1004-01E

Car-Bench straightening equipment PT 13

*WE58.40-Z-1005-01E

Car-Bench universal crossmember set A 296/15 (all crossmembers 1500 mm long)

*WE58.40-Z-1011-01E

Celette straightening bracket set 7168.300 (for model 168 and model 414)

*WE58.40-Z-1010-01A

Car-Bench straightening bracket set 82 423 (for model 168 and model 414)

*WE58.40-Z-1011-01A

Celette straightening set 7414.300 (for model 414)

*WE58.40-Z-1043-01A

Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (for model 414)

*WE58.40-Z-1040-01A

Car-Bench 82444 supplementary straightening set for Car-Bench straightening bracket set 82 423 (for model 414)

*WE58.40-Z-1044-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

11

Clean weld joints and sheet metal flange with wire brush and areas to be repaired.

12

Remove side portal bracket set.

AR60.20-L-1700VA

13

Prime repaired area with MB-2K priming filler



Notes on paintwork repairs

Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463

AH98.00-P-9408-02A

14

Supplement standard seals with MB body sealant

Seam sealing after repairs

AR97.10-L-4000VA



General information on MB materials

All models

AH98.00-P-9409-03A

15

Supplement standard underfloor protection with MB permanent underbody sealant

AR97.20-P-0500-03A

 Jumbotherm K-25-R flat nozzle hot air gun with integrated scraper

*WH58.30-Z-1004-20A

 Replacement scraper for Jumbotherm K-25-R hot air blower

*WH58.30-Z-1005-20A

Teroson-record underfloor protection spray gun 106 84 N for 1 kg one-way screw-top can

*WE58.40-Z-1002-08A

SATA-UBE underfloor protection spray gun for 1 kg one-way screw-top can

*WE58.40-Z-1002-08A

Underfloor protection spray gun for 30 kg pressurized canister

*WE58.40-Z-1003-08A

Airless unit

*WH58.30-Z-1001-41A



General information on MB materials

All models

AH98.00-P-9409-03A

16

Paint left front wheelhouse with longitudinal member, A-pillar and firewall



Notes on paintwork repairs

Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463

AH98.00-P-9408-02A

17

Apply additional cavity preservation



Preservation

AP97.20-P-0640A

18

Reinstall all removed assembly parts

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1037-02A

Manual temporary fastener, 5.0 mm dia. - clamping range 0-6 mm, identification color black

Firma Hausmann GmbH D-34346 Hann. Münden, Germany

WH58.30-Z-1038-02A

Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver

Firma Hausmann GmbH D-34346 Hann. Münden, Germany

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1005-20A

Replacement scraper for heat gun

WH58.30-Z-1001-29A

Lever riveting device

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WH58.30-Z-1001-41A

Airless unit

WE58.40-Z-1010-01A

Celette straightening bracket set 7168.300 (model 168, model 414)

WE58.40-Z-1011-01A

Car-Bench straightening bracket set 82 423 (model 168, model 414)

WE58.40-Z-1040-01A

Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414)

WE58.40-Z-1043-01A

Celette straightening set 7414.300 (model 414)

WE58.40-Z-1044-01A

Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414)

WE58.40-Z-1001-01E

Celette straightening bench

WE58.40-Z-1002-01E

Celette straightening unit

WE58.40-Z-1003-01E

Car-Bench straightening bench

WE58.40-Z-1004-01E

Car-Bench straightening lifting platform

WE58.40-Z-1005-01E

Car-Bench straightening equipment

WE58.40-Z-1007-01E

Celette module crossmember set 955.940

WE58.40-Z-1008-01E

Celette additional member 955.908

WE58.40-Z-1011-01E

Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

WE58.40-Z-1001-05A

Two-post lifting platform

WE58.40-Z-1002-08A

Underfloor protection-spray gun for 1 kg one-way screw-type unit

WE58.40-Z-1003-08A

Underbody protection spray gun for 30 kg pressurized canister

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42