ar6110d0010a

Remove/install round cover plate for gear shift/selector lever passage

Type ar · topic 61.10 · version 0120 · 2019-05-20

Applies to: Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4

Where it sits

Function group 3 Body › 61 Substructure › 61.10 Frame floor system — Series 901 (models 0**, 3**, 4**) · Series 902 (models 0**, 3**, 4**) · Series 903 (models 0**, 3**, 4**) · Series 904 (models 0**, 3**, 4**)

EinPAS 35 Body/frame/detachable parts › 35.32 Substructure › 35.32.35 floor assembly/substructure frame — Series 901 (models 0**, 3**, 4**) · Series 902 (models 0**, 3**, 4**) · Series 903 (models 0**, 3**, 4**) · Series 904 (models 0**, 3**, 4**)

AR61.10-D-0010A

Remove/install round cover plate for gear shift/selector lever passage

14.05.2019

Model

901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4

Remove/install round cover plate for gear shift/selector lever passage

1

Trim ring

A

Range

D61.10-0071-06

Remove

Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove detachable parts in repair area

2

Cover all detachable parts that remain in the repair area

3

Expose and bore spot welds in area A.

AR64.20-D-0002A

Bore the spot welds

Spot weld milling cutter

*201589005100

4

Remove the trim ring (1)

5

Grind off the floor at the front (2), in the area of the trim ring (1), and coat it with zinc dust paint

Zinc dust paint suitable for spot welding

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Install

6

Attach holes (arrow), Ø 6 mm, with maximum hole interval of 30 mm, on the circumference of the trim ring (1)

Only when replacing the trim ring (1)

7

Grind off both sides of the trim ring (1) in the area of the bored and attached holes and coat them with zinc dust paint

Zinc dust paint suitable for spot welding

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

8

Fit and align the trim ring (1)

9

Weld trim ring (1) to front floor (arrow)

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

10

Grind off any residue welding material

11

Clean areas repaired and priming with MB primer filler

12

Supplement standard seals with MB body sealant

AR97.10-D-4000A

Seam seal after repair

13

Supplement standard underfloor protection with MB permanent underbody sealant

14

Paint repair area adjacent surfaces

15

Reinstall all detachable parts removed

Remove/install round cover plate for gear shift/selector lever passage

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Referenced documents