Partially remove/install detachable parts for replacing front longitudinal member

AR60.00-S-0008CA

Partially remove/install detachable parts for replacing front longitudinal member

23.9.15

Model

415

Left side of vehicle

Modification notes

15.9.15

Reference link changed

Operation step 8

1

Heat shield

3

Screw

5

Drain hose

2

Insulation mat

4

Bracket

N33/2

Coolant preheating heater module

6

Brake line

9

Ground cable

12

Hydraulic line

7

Brake line

10

Nut

13

Bracket

8

Brake line

11

Bracket

 

Remove/install

1

Remove ground line from battery

AR54.10-S-0003C

2

Remove front section of fender liner in fender

AR88.10-S-1310C

3

Remove rear section of fender liner in fender

AR88.10-S-1320C

4

Remove upper front module crossmember

AR88.30-S-1940C

5

Remove air-water duct

AR83.25-S-1402C

6

Remove carrier for front engine mount

AR22.10-S-1001CD

7

Remove front axle carrier

AR33.10-S-0001C

8

Remove brake hose from brake line

AR42.10-S-0026C

 Brake hose remains on brake caliper

9

Remove front suspension strut

AR32.25-S-1017C

 Do not remove brake caliper and steering knuckle from suspension strut

10

Remove fender

AR88.10-S-1000C

11

Remove glow output stage

Model 415 with engine 607

AR15.20-S-4500C

12

Removing brake booster

AR43.10-S-0350CD

13

Remove heat shield (1) from longitudinal member

14

Remove insulation mat (2) from firewall

 Installation: Check insulation mat (2) is correctly seated.

15

Remove from coolant preheating module (N33/2)

Model 415 with engine 607

 To do this, remove screws/bolts (3).

16

Remove bracket (4)

17

Remove drain hose (5)

18

Remove brake lines (6, 7, 8)

 Union nut, brake line to hydraulic unit

*BA42.10-N-1005-14B

19

Remove ground lines (9)

 To do so, unscrew nuts (10).

 M6

*BA00.10-N-1002-01A

20

Remove bracket (11)

21

Remove hydraulic line (12)

22

Remove bracket (13)

23

Route electrical lines out of working area

24

Route cable on engine hood lock out working area

25

Install in the reverse order

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

 Brake hoses, brake lines

Number

Designation

Model 415

BA42.10-N-1005-14B

Union nut, brake line to hydraulic unit

Nm

14