Repair of fiber composite components

AR60.00-G-2000NA

Repair of fiber composite components

22.11.2019

Model

405.210/230 with body 405.830

For USA/Canada only

Cab component parts with material identification mark:

1

GRP underbody

6

GRP rear panel

2

CRP/GRP roof lining

7

CRP/GRP door inner shell (to be procured as door shell via replacement parts supply)

3

CRP/GRP roof frame

9

CRP/GRP inner shell side frame

4

GRP front wall

10

CRP/GRP outer shell side frame

5

SMC front hood

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of explosion caused by sanding/grinding dust. Risk of injury caused by irritation of respiratory paths when inhaled or from eye and skin contact with carbon fibers.

Remove dust with approved vacuum cleaner, wear respiratory mask, safety glasses and protective gloves.

AS60.00-Z-0001-01NA

 Danger

Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.

Remove dust with approved vacuum cleaner, wear respiratory mask, safety glasses and protective gloves.

AS60.00-Z-0002-01NA

 Danger

Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.

No smoking! No open fire!
Use protective skin cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS60.00-Z-0004-01NA

 Danger

Risk of explosion caused by handling organic peroxide hardeners. Risk of injury caused by skin and eye contact with organic peroxide hardeners

No smoking! No open flames! Use protective skin ointment and wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS98.00-Z-0005-01NA

Topical note

Notes on repair on fiber composite components

AH60.00-N-0006-01B

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Notes on repairs in the area of the windshield

AH67.10-N-0001-01A

Notes ones on replacing fiber composite materials

AH60.00-N-0007-01A

General notes on fiber composites

AH60.00-N-0009-01B

General notes on laminating fiber fabrics

AH60.00-N-0013-01A

Notes metal fittings and reinforcements on fiber composite materials

AH60.00-N-0021-01B

1

Repair variant selection for fiber composite repair

AR60.00-G-2050NA

2

Surface repairs on fiber composite component parts

AR60.00-G-2060NA

 Repairs of damage that does not penetrate the laminate.

3

Perform scarfing repairs on fiber composites

AR60.00-G-2070NA

 Repairs of laminate-penetrating damage (cracks and fractures).

4

Laminate-penetrating repairs of fiber composite component parts

AR60.00-G-2080NA

 Repairs of laminate-penetrating damage (cracks and fractures).

5

Laminate-penetrating repairs of fiber composite component parts

AR60.00-G-2080NB

 Repairs of laminate-penetrating damage (holes and penetrations).

6

Dimensions of windshield aperture

AR67.10-G-0004-01NA

Windshield cutout

*BE67.10-N-1001-01F

Test and adjustment values for windshield

Number

Designation

Model 405.210/230 with body 405.830

BE67.10-N-1001-01F

Windshield cutout

Dimension a

mm

1182 (1,5)

Dimension b

mm

1174 (1,5)

Dimension c

mm

1841 (1,5)

Dimension d

mm

1743 (1,5)

Dimension e

mm

214,6

Dimension f

mm

217,4

Dimension g

mm

10

Dimension h

mm

9

Dimension j

mm

964,6

For picture, see

AR67.10-G-0004-01NA