AR60.00-D-9100D | Local plastic repair | 7.11.02 |
MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system
MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system
MODEL 903.612 /613 with CODE (Z22) Post freight delivery service
MODEL 903.612 with CODE (PG5) UPS integral box body
D63.10-1112-09
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Injury hazard in case of skin or eye contact with the adhesive | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Explosion hazard from grinding dust. Injury hazard from irritation of respiratory paths when inhaled or from eye and skin contact with glass fibers | Evacuate sanding dust with approved vacuum cleaner using connection for evacuation device. Wear fine dust filter mask, safety glasses and protective gloves. | |
1 | Remove detachable body components located in the area to be repaired | ||
2 | Cover detachable body components in the vicinity of the repair area | ||
3 | Preparing damaged point | ||
| General notes on fiber composite materials | ||
Telescopic locking rod with rubber base on both sides (length adjustable from | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
| Install | ||
4 | Overlamination with new fiber layers | ||
| General notes on fiber composite materials | ||
Telescopic locking rod with rubber base on both sides (length adjustable from | |||
Plastic repair kit | |||
5 | Remove telescopic lock rod | ||
6 | Loosen plates (1) | On inside and outside | |
7 | Prime area to be repaired with primer/filler | ||
8 | Paint area repaired and adjacent surfaces | ||
9 | Install detachable body components removed |
Commercially available tools
Number | Designation | |
WH58.30-Z-1027-14A | Telescopic lock rod with rubber foot on both sides (adjustable from 2000 mm to 2400 mm length) |
Workshop equipment
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1009-08A | Plastic repair kit | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6000n000901b General notes on fiber composites
- ar6000d208001d Prepare damaged point
- ar6000d208005d Overlamination with new fiber layers
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.