Commercially available tools
Number | Designation | |
WH58.30-Z-1027-14A | Telescopic lock rod with rubber foot on both sides (adjustable from 2000 mm to 2400 mm length) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1009-08A | Plastic repair kit | Kögel Fahrzeugwerke GmbH |
D63.10-1121-09
1 Mask area to be repaired.
It is necessary to mask the repair area to avoid damage from the resin mixture.
2 Fill resin and hardener into a suitable vessel at a mixing ratio of 50 parts resin to 2 part hardener and stir until a uniform color is achieved.
Use resin mixture within 20 minutes
3 Apply resin mixture to plate (1) and inner laminate (2) with brush.
4 Insert fiber glass tissue (G1) into cut out and coat with resin mixture.
5 Insert fiber glass tissue (G2) into cut out and coat with resin mixture.
6 Coat edge of damaged point with resin mixture.
D63.10-1125-09
7 Insert fiber glass tissue (G3) into damaged point, fold toward outside and coat with resin mixture
8 Insert foam core (4) into cut out and coat with resin mixture.
9 Lay fiber glass tissue (G4) on foam core (4) and coat with resin mixture.
10 Lay fiber glass tissue (G5) on fiber glass tissue (G4) and coat with resin mixture.
11 Apply parting agent (e.g. wax) to plate.
12 Press plate against damaged point by using telescopic lock rod .
If necessary support vehicle at opposite side.
The glue cures in 2 - 4 hours and the vehicle can then be prepared (e.g. sanded) for painting